White Label Stone Crusher Machine Affordable
1. HAPJE NGA PIKA E DIKIMIT
Are you managing crushing operations where equipment costs and unpredictable performance directly impact your bottom line? Common challenges with standard crushers include inconsistent final product gradation, leading to rejected loads and remixing costs. High wear part consumption from abrasive materials results in frequent, costly shutdowns for liner changes. Për më tepër, limited configurability often means a single machine cannot efficiently handle multiple contracts with different material specifications, forcing suboptimal equipment use or additional capital outlay.
These issues translate into measurable costs: unplanned downtime exceeding 20 orë në muaj, wear part expenses consuming over 30% of operational maintenance budgets, and lost revenue from an inability to bid on diverse projects. How can you stabilize your operational costs, ensure consistent product quality to meet specifications, and improve the flexibility of your crushing circuit without a prohibitive capital investment? A strategic equipment selection is critical.
2. PËRMBLEDHJE E PRODUKTIT
This white label stone crusher machine is a primarytosecondary level jaw crusher engineered for reliable reduction of hard rock, granit, bazalt, zhavorr lumi, dhe betonit të ricikluar. It provides a costeffective entry point or replacement unit for fixed and mobile crushing setups.
Rrjedha e punës operative:
1. Marrja e ushqimit: Material is loaded via excavator or wheel loader into the vibratory grizzly feeder.
2. Thërrmimi primar: Material enters the crushing chamber where a highinertia flywheel drives the robust jaw plates to apply compressive force.
3. Ndarja e madhësisë: Crushed material passes onto a discharge conveyor; an optional integrated prescreen can bypass fines to increase throughput.
4. Rregullimi: Vendosja e anës së mbyllur (CSS) is hydraulically adjustable to alter final product size without stopping the machine.
5. Shkarkimi: Sized aggregate is conveyed to stockpile or secondary crusher.
Fusha e Aplikimit & Kufizimet:
Ideale për: Thërrmimi primar i gurores, aggregate production for road base, riciklimi i prishjes së ndërtimeve, mining pilot plants.
Kufizimet: Not designed as a tertiary crusher for producing manufactured sand below 20mm as a sole function. Maximum feed size and abrasion index must align with model specifications.
3. TIPARET THEMELORE
Rregullimi hidraulik CSS | Baza Teknike: Dualacting hydraulic cylinders control the toggle plate position. | Përfitimi Operacional: Operators can change product size in under 2 minuta me telekomandë, adapting to different contract specs during a single shift. | Ndikimi i ROI: Eliminon 12 hours of downtime per size change event, increasing annual utilization by approximately 5%.
Projektimi i dhomës së përforcuar | Baza Teknike: Highstrength welded steel frame with bolted reinforcement at stress points. | Përfitimi Operacional: Withstands cyclical loading from hard rock without frame fatigue or misalignment, zgjatjen e jetës strukturore përtej 60,000 orë. | Ndikimi i ROI: Zvogëlon rrezikun e dështimit katastrofik të kornizës, protecting the core capital asset and avoiding replacement costs exceeding 60% of a new machine.
Kinematika e optimizuar & Jaw Plate Profile | Baza Teknike: Computermodeled stroke profile and corrugated jaw plate geometry maximize nip angle and reduce slabby product. | Përfitimi Operacional: Produces more cubical product with fewer fines generation in the primary stage, improving yield of spec aggregate. | Ndikimi i ROI: Të dhënat në terren shfaqen deri në një 8% improvement in saleable product yield per ton of feed material.
Pikat e centralizuara të grasimit | Baza Teknike: Lube lines routed from common access panels to all major bearing points. | Përfitimi Operacional: Enables complete routine lubrication in under 15 minutes by one technician, ensuring bearing longevity and preventing seizure failures.| Ndikimi i ROI: Standardizon mirëmbajtjen parandaluese (PM), reduces PM labor time by 40%, and prevents unplanned stoppages due to lubrication neglect.
Dizajni i pjesëve të veshjes modulare | Baza Teknike: Symmetrical jaw plate design and segmented cheek plates allow rotation for even wear utilization.| Përfitimi Operacional: Extends intervals between full wear part changes by up to 30%. When replacement is needed, components are manageable without specialized heavy lifting gear on site.| Ndikimi i ROI: Lowers costperton for wear metals by optimizing material use and reducing service complexity.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | White Label Stone Crusher Zgjidhje | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Veshin Part Life (Granit gërryes) | ~ 120,000 MT | ~150,000 MT | +25% |
| Koha e rregullimit të CSS (Mekanike vs. Hidraulike)| 4590 minuta | <2 minuta| 96% kohë joproduktive |
| Konsumi i energjisë (Mesatar. tph/kWh)| 0.85 tph/kWh| 0.92 tph/kWh| +8% Efikasiteti |
| Emetimi i zhurmës në 10 m| ~ 110 dBA| ~ 105 dBA| 5 dBA |
| Koha mesatare ndërmjet dështimeve (MTBF)| ~ 1200 orë| ~ 1500 orë| +25% |
Based on field performance data tracking major mechanical failures.
5.SPECIFIKIMET TEKNIKE
Emërtimi i modelit: WLJC4860
Lloji i Thërrmuesit: Polic Nofulla ekscentrike me Toggle Single
Hapja e furnizimit: 1200mm x 1500 mm (48" x 60")
Madhësia maksimale e furnizimit: 1000mm (40")
Gama e cilësimeve anësore të mbyllura: 150mm 300 mm (6" 12")
Gama e Kapacitetit (Ndryshon sipas CSS & Materiali): 350 800 MT në orë
Kërkesa e fuqisë së makinës: 200 kW (250 HP) motor elektrik
Fuqia totale e instaluar (Ushqyes & transportues): 260 kW
Ndërtimi i kornizës kryesore: Hardox® steel plate on stress points
Flywheel Diameter: 2200mm (Dual configuration)
Approximate Machine Weight (Vetëm polic): 62,000 kg
Gama e temperaturës së funksionimit: 20°C deri +45 °C
Shtypja e pluhurit: Preplumbed ports for water spray bars
6\. Skenarët e APLIKIMIT
Prodhuesi rajonal i agregatit & Kontraktori | Sfida: Needed a versatile primary crusher for multiple satellite pits producing different spec road base (Type I & II). Changing jaw settings on their old unit was laborintensive, causing them to decline smaller contracts.| Zgjidhje: Implementation of the WLJC4860 white label stone crusher as the mobile primary in a threepit rotation.| Rezultatet: Hydraulic adjustment enabled quick reconfiguration between sites. The producer increased contract win rate by an estimated 15% and reduced nonproductive setup time by 28 hours per month across all sites.
Urban Demolition Recycling Specialist | Sfida: Processing reinforced concrete with high rebar content caused frequent jams in their existing impactorbased primary system,damaging aprons and rotors.| Zgjidhje: Replaced the impactor with the white label jaw crusher as the primary breaker.The compressive force effectively shears rebar while reducing concrete to manageable size.| Rezultatet: Jams decreased by over 90%. Wear costs on the primary unit fell by approximately 40%,and downstream equipment experienced less shock loading.Extended annual operating window by an estimated 3 weeks due to reduced maintenance stops.
7\. KONSIDERATA TREGTARE
Our white label stone crusher program is structured for clarity and scalability:
- Nivelet e çmimeve të pajisjeve:
- Karakteristikat opsionale:
- Paketat e Shërbimit:
- Opsionet e financimit:
1\. Paketa e makinerisë bazë:Thërrmues,disqet motorike,ruajtja bazë.
2\. Operational Ready Package:Thërrmues,ushqyes grizzly vibrues,diesel generator module(nëse kërkohet),transportues shkarkimi,dhe vendkalimet.
3\. Turnkey Mobile Package:Fully mounted on tracked or wheeled chassis with integrated control cabin and dust suppression system.
Integrated prescreen module
Sistemi automatik i lubrifikimit të yndyrës
Paketa telematike e monitorimit në distancë
Special alloy jaw plates for extreme abrasion(Xtralloy® etc.)
1\. PartsOnly Warranty(12 muaj).
2\. Plani i Zgjeruar i Mbështetjes(36 muaj):Includes scheduled bearing inspection,veshin zbritje pjesë,dhe mbështetje teknike prioritare.
3\. Kontrata e Shërbimit të plotë:Mbulon të gjitha pjesët,punës,and planned inspections based on operating hour tiers.
Pajisjet mund të blihen me blerje direkte,captive leasing through our partners(3660 afate mujore),or through a rentaltoown agreement.Fleet operators may inquire about multiunit discount structures.
8\. FAQ
Q1:What power source options are available?
A:The crusher drive is designed for an electric motor as standard.A complete dieselhydraulic power pack is available as an option for fully mobile or remote site operations without grid power.
Q2:What is the compatibility with my existing plant?
A:The white label stone crushers are engineered to standard industry mounting footprints and discharge heights.Dimensional drawings are provided for engineering review.Conveyor interfaces can be adapted with standard transition pieces.
Q3:Çfarë trajnimi ofrohet për operatorët tanë?
A:A comprehensive operational and safety manual is supplied.We recommend a minimum oneday onsite familiarization session conducted by our technician during commissioning,focused on daily checks,Rregullimi i CSS,and basic troubleshooting procedures.This session can be included in service packages.
Q4:Cilat janë kohët tipike të prirjes?
A lead times vary based on configuration.Completely built units are typically available within 810 weeks from order confirmation.Custom chassis integrations may require additional time.Detailed scheduling is provided upon project initiation
P5:What documentation supports maintenance?
A.Each machine ships with detailed parts manuals explodedview diagrams lubrication schedules bearing installation torques procedures.All documentation provided digitally updated throughout ownership
Q6.Are wear parts readily available?
Yes.Wear parts(jaw plates cheek plates toggle seats)are stocked regionally.Because designs follow industryproven geometries certain common components may also be sourced locally through thirdparty suppliers providing flexibility
Q7.How does pricing compare OEM branded equipment?
By leveraging standardized efficient manufacturing supply chain focusing core engineering performance not brand premium offer comparable often superior specification at price point typically percent lower than tierone OEM equivalent allowing reinvestment savings into other areas operation
