White Label Jc5000 Crusher nofulla Furnizuesit
Targeted Solutions for Primary Crushing Inefficiency: The White Label JC5000 Jaw Crusher
Are you managing consistent bottlenecks at the primary crushing stage? Operational challenges with your initial size reduction directly cascade downstream, impacting overall plant throughput and profitability. Pikat e zakonshme të dhimbjes përfshijnë:
Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and unplanned stops for wedge adjustment can cost over 150 orë të prodhimit të humbur çdo vit.
Kostot e paparashikueshme të veshjes: Variable feed material leads to uneven jaw plate wear, shortening service life and increasing your costpertonne.
Capacity Limitations Under Load: Does your current crusher maintain rated throughput when processing hard, abrasive feed or during peak demand, or does it become a constraint?
High Energy Consumption for Output: Inefficient crushing chambers and drive systems result in disproportionate power draw for the product yielded.
Safety and Adjustment Complexity: Manual, timeintensive adjustment processes increase operator risk and machine downtime.
The White Label JC5000 Jaw Crusher is engineered to address these exact operational and financial challenges. Kjo detyrë e rëndë, singletoggle jaw crusher is designed for highcapacity primary crushing in mining, gurore, and largescale demolition recycling applications. Its workflow is built for reliability: (1) Consistent feed enters the deep, dhomë dërrmuese pa mbytje; (2) The aggressive elliptical jaw motion ensures high reduction ratio and minimizes slabby product; (3) Hydraulic setting adjustment allows for precise CSS changes under load in minutes; (4) The robust discharge conveyor efficiently removes crushed material; (5) Integrated safety and monitoring systems protect both the asset and your team.
Karakteristikat kryesore: Inxhinieri për Superioritet Operacional
Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat e ndërrimit mekanik | Përfitimi Operacional: Mundëson të sigurt, rapid CSS adjustment and provides automatic overload protection by releasing to clear tramp metal | Ndikimi i ROI: Zvogëlon kohën e rregullimit deri në 80% and prevents costly damage to crusher internals.
Dhoma e thellë dërrmuese simetrike | Baza Teknike: Optimized nip angle and long crushing stroke geometry | Përfitimi Operacional: Maximizes capacity and promotes a uniform wear pattern across jaw dies, zgjatjen e jetës së shërbimit | Ndikimi i ROI: Increases liner utilization by an estimated 1525%, directly lowering wear part cost per tonne.
Dizajni i kushinetave të rulit HeavyDuty | Baza Teknike: Kushinetat rrotulluese sferike të vetë-rregulluara në boshtin kryesor | Përfitimi Operacional: Mbështet ngarkesa të larta radiale dhe shtytëse me efikasitet më të madh se kushinetat tradicionale prej bronzi | Ndikimi i ROI: Redukton humbjet e fërkimit, lowering operational power consumption by approximately 58%.
Konstruksioni i kornizës kryesore me bulona | Baza Teknike: Fabricated hightensile steel sections joined with machined flanges and bolts | Përfitimi Operacional: Provides superior fatigue resistance versus welded frames and allows for easier transport and site assembly | Ndikimi i ROI: Enhances longterm structural integrity, reducing lifetime maintenance costs associated with frame stress fractures.
Integrated PLCBased Control & Monitorimi | Baza Teknike: Centralized system tracking bearing temperature, presioni hidraulik, and drive motor amps | Përfitimi Operacional: Gives operators realtime insight into crusher health and performance parameters for predictive maintenance | Ndikimi i ROI: Facilitates conditionbased maintenance scheduling, parandalimi i dështimeve katastrofike.
Competitive Advantages of the White Label JC5000
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | Zgjidhje White Label JC5000 | Avantazhi |
| : | : | : | : |
| Jeta mesatare e linjës (Granit gërryes) | ~ 120,000 ton | ~150,000 tonnes | +25% Përmirësimi |
| Koha e rregullimit të CSS (Mekanike vs. Hidraulike) | 24 orë (ekuipazhi i 2) | <10 minuta (single operator) | ~95% Faster |
| Konsumi i energjisë për ton të grimcuar| 1.8 2.1 kWh/t | 1.65 1.75 kWh/t| Deri në 10% Më efikas |
| Peak Operational Availability (Mirëmbajtja e planifikuar)| 9294%| 96%+ Synimi| Significant Uptime Increase |
Based on field data from comparable hard rock applications.
Specifikimet Teknike
Hapja e furnizimit: 1400mm x 1000 mm (55" x 40")
Madhësia maksimale e furnizimit: ~850mm lump size
Cilësimet anësore të mbyllura (CSS) Gama: 125mm 250 mm
Gama e Kapacitetit: 450 750 ton në orë (në varësi të materialit për ushqim & CSS)
Kërkesa e fuqisë së makinës: 200 kW / Up to Tier IV Final / Stage V diesel electric option
Ndërtimi i kornizës kryesore: Pllakë çeliku e salduar me qëndrueshmëri të lartë me fabrikim pa stres
Materiali i Jaw Die: Çeliku i manganit premium (14%18% opsionale)
Pesha e përafërt e funksionimit: ~ 62000 kg
Gama e funksionimit të mjedisit: Standard design from 20°C to +40°C ambient; special lubrication & heating packages available.
Skenarët e aplikimit
Zgjerimi i gurores së gurëve të fortë
Sfida: A granite quarry needed to increase primary circuit throughput by 30% but was constrained by an older crusher's frequent blockages and slow wear part replacement.
Zgjidhje: Implementation of a White Label JC5000 Jaw Crusher with its deep chamber design and hydraulic toggle system.
Rezultatet: Arriti një të qëndrueshme 32% increase in average hourly tonnage. Liner changeout times reduced by twothirds due to improved access and hydraulic assistance.
Shkalla e Madhe C&D Objekti i riciklimit
Sfida: Processing highly variable reinforced concrete demolition waste caused unpredictable shock loads and premature bearing failures in existing equipment.
Zgjidhje: Deployment of the JC5000 with its heavyduty roller bearings integrated overload protection via the hydraulic toggle.
Rezultatet: Virtual elimination of unscheduled downtime from tramp steel or uncrushables. Bearing service life extended significantly due to superior shock load absorption.
Konsiderata Komerciale
The White Label JC5000 Jaw Crusher is offered as a capital solution focused on longterm operational payback. Pricing is structured around core configuration:
Niveli i pajisjeve bazë: Përfshin polic, disqet motorike, starter equipment, basic PLC controls.
Operational Ready Tier (Më e zakonshme): Adds onboard dust suppression system integrated metal detector/discharge belt magnet package advanced automation interface.
Optional features include skidmounted or modular designs custom discharge conveyor lengths special wear material grades automated lubrication systems extended warranty packages.
Comprehensive service agreements are available covering scheduled maintenance parts supply (with guaranteed performance metrics for wear parts) mbështetje për diagnostikimin në distancë. Financing options including leasetoown capital loans are provided through accredited partners to align investment with production revenue streams.
Pyetjet e bëra më shpesh
Q1: Is the JC5000 compatible with our existing secondary/tertiary crushing circuit?
Yes industry testing demonstrates its product gradation curve is consistent with standard primary jaw output making it suitable as a direct replacement unit within most aggregate mineral processing circuits proper feed bin interface should be reviewed
Q2 Cili është ndikimi i pritshëm në konsumin tonë të përgjithshëm të energjisë të centralit?
Field data shows a net improvement due to the crushers higher efficiency However total plant impact depends on downstream processes Consult our engineering team for a systemlevel analysis based on your specific flow sheet
Q3 How does the hydraulic toggle system affect longterm maintenance costs?
It reduces costs significantly While requiring routine hydraulic fluid checks it eliminates mechanical toggle plate replacement expenses reduces labor hours drastically lowers risk of major damage from uncrushables providing a clear positive ROI
Q4 Cilat kushte komerciale janë të disponueshme përtej blerjes së drejtpërdrejtë?
We offer several models including operating leases that preserve capital financing plans that tie payments to machine runtime monitored via telemetry Our goal is to structure an agreement that matches your cash flow profile
Q5 Çfarë trajnimi ofrohet për ekipin tonë të operacioneve?
Commissioning includes comprehensive handson training covering operation daily checks safe CSS adjustment procedures basic troubleshooting We provide detailed digital manuals video resources
