White Label Jc5000 Jaw Crusher Exporter

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Titulli: Zvogëloni kohën e paplanifikuar të joproduktive me 40%: The White Label JC5000 Jaw Crusher for HighVolume Crushing Operations 1. PAINPOINT DRIVEN OPENING Your primary jaw crusher is the bottleneck. When it fails, the entire plant stops. Industry data indicates that unplanned crusher downtime costs operations between $2,500 dhe $8,000 per hour in lost production and idle labor.…

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Titulli: Zvogëloni kohën e paplanifikuar të joproduktive me 40%: The White Label JC5000 Jaw Crusher for HighVolume Crushing Operations

1. HAPJE NGA PIKA E DIKIMIT

Your primary jaw crusher is the bottleneck. When it fails, the entire plant stops. Industry data indicates that unplanned crusher downtime costs operations between $2,500 dhe $8,000 në orë në prodhim të humbur dhe punë të papunë. Are you still dealing with premature bearing failures on hard granite? Are your maintenance teams spending 12+ hours on liner changes due to complex frame designs? Is your current feed opening causing frequent bridging, forcing operators to stop the belt and manually break oversized rock?

These operational inefficiencies—high wear costs, slow maintenance cycles, and inconsistent product sizing—directly erode your profit margin. The White Label JC5000 Jaw Crusher Exporter solution is engineered to address these specific pressure points, offering a standardized, highreliability platform for continuous duty.

2. PËRMBLEDHJE E PRODUKTIT

The White Label JC5000 is a heavyduty, singletoggle jaw crusher designed for primary reduction of hard, materiale gërryese. As a White Label JC5000 Jaw Crusher Exporter, we provide a fully assembled, OEMspecification unit ready for integration into existing stationary or mobile plants.

Rrjedha e punës operative:
1. Feed: Materiali (up to 500mm feed size) enters the Vshaped crushing chamber via a feeder or dump truck.
2. Thërrmues: The eccentric shaft drives the movable jaw plate in an elliptical motion against the fixed jaw plate, compressing and fracturing the rock.
3. Shkarkimi: Materiali i grimcuar (50150mm CSS) del përmes cilësimit të rregullueshëm të anës së mbyllur (CSS) në fund të dhomës.
4. Skalping: A bypass chute option allows fines to be removed before the crushing chamber, duke reduktuar konsumin.

Fusha e Aplikimit: Ideale për grimcimin primar të granitit, bazalt, zhavorr lumi, and limestone in stationary plants and mobile track units.
Kufizimet: Nuk rekomandohet për materiale argjilore ngjitëse që tejkalojnë 15% përmbajtja e lagështisë pa një ekran parakalimi.

3. TIPARET THEMELORE White Label Jc5000 Jaw Crusher Exporter

Asambleja e boshtit ekscentrik HeavyDuty | Baza Teknike: Forged 40CrNiMo alloy steel shaft with oversized spherical roller bearings | Përfitimi Operacional: Handles high impact loads from oversize feed without shaft flexing | Ndikimi i ROI: Zvogëlon frekuencën e zëvendësimit të kushinetave me 30% krahasuar me boshtet e derdhura

Rregullimi hidraulik CSS | Baza Teknike: Two hydraulic cylinders with wedge blocks for gap adjustment | Përfitimi Operacional: Operatorët mund të ndryshojnë madhësinë e produktit në nën 5 minuta pa shime | Ndikimi i ROI: Eliminon 4 hours of downtime per shift change for product spec changes

Reversible Jaw Dies | Baza Teknike: 18% çeliku mangan (Mn18Cr2) with symmetrical design | Përfitimi Operacional: Operators flip dies to double wear life before replacement | Ndikimi i ROI: Reduces annual liner procurement costs by 45%

Integrated Flywheel Safety Clutch | Baza Teknike: Friction clutch mechanism between flywheel and eccentric shaft | Përfitimi Operacional: Protects the crusher from tramp iron damage without shearing bolts | Ndikimi i ROI: Parandalon $15,000+ in shaft repair costs per incident

Ndërtimi i kornizës modulare | Baza Teknike: Stressrelieved steel plate frame with bolted joints | Përfitimi Operacional: Allows disassembly for underground or confined space installation | Ndikimi i ROI: Redukton kohën e instalimit me 60% krahasuar me kornizat e salduara

Grease Lubrication System | Baza Teknike: Centralized grease distribution to all bearing points | Përfitimi Operacional: Eliminates oil leaks and reduces daily maintenance checks | Ndikimi i ROI: Lowers lubricant consumption by 25% për orë pune

Toggle Plate Protection | Baza Teknike: Cast iron toggle plate designed as a sacrificial weak link | Përfitimi Operacional: Breaks before major structural damage occurs | Ndikimi i ROI: Limits repair cost to a $200 toggle plate versus a $12,000 korniza kryesore

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE White Label Jc5000 Jaw Crusher Exporter

Model: White Label JC5000
Hapja e furnizimit: 800mm x 500 mm (32" x 20")
Madhësia maksimale e furnizimit: 500mm (20")
Gama e Kapacitetit: 220280 tonë metrikë në orë (at 100mm CSS)
Cilësimet anësore të mbyllura (CSS): 50mm – 150mm (i rregullueshëm)
Fuqia motorike: 110150 kW (150200 HP), 4shtyllë, 50/60 Hz
Shpejtësia e çuditshme e boshtit: 280320 RPM
Specifikimet e materialit: Kornizë: S355JR steel plate; Nofulla vdes: Mn18Cr2 (optional Mn22Cr2 for high silica); Bosht: 40CrNiMo forged alloy
Dimensionet fizike: Gjatësia: 2,500mm; Gjerësia: 2,000mm; Lartësia: 2,400mm
Pesha: 18,500 kg (pa motor)
Gama Mjedisore: Temperatura e funksionimit: 20°C deri +50 °C; Suitable for outdoor installation with optional weather cover

6. Skenarët e APLIKIMIT

Karriera e gurëve të fortë (Granit) | Sfida: A quarry in Norway was experiencing 45minute liner changeouts due to a welded frame design, duke humbur 6 orë në javë. | Zgjidhje: Installed the JC5000 with bolted frame and hydraulic CSS. | Rezultatet: Koha e ndërrimit të astarit reduktohet në 18 minuta. Weekly maintenance downtime cut from 6 orë për të 1.5 orë. Fitimi vjetor i prodhimit të 22,000 ton.

Mobile Recycling Plant (Betoni) | Sfida: A contractor needed a crusher that could handle rebar without catastrophic damage. | Zgjidhje: Deployed the JC5000 with the friction clutch safety system. | Rezultatet: Three tramp iron events occurred in the first month. Each event was cleared in under 10 minuta (clutch reset) kundrejt 4 hours for a shear pin replacement. Saved $18,000 in potential shaft damage.

Underground Mine (Copper Ore) | Sfida: Limited headroom and access required a crusher that could be disassembled and reassembled in a 3m x 3m drift. | Zgjidhje: Supplied the JC5000 in modular frame sections. | Rezultatet: Instalimi ka përfunduar në 3 ditë kundrejt asaj të parashikuar 8 days for a competitor unit. Total installed cost reduced by 35% due to lower labor and rigging requirements.

7. KONSIDERATA TREGTARE

Nivelet e çmimeve të pajisjeve:

Njësia bazë (JC5000B): $85,000 $95,000 (Standard Mn18Cr2 liners, manual grease system)
Njësi Premium (JC5000P): $110,000 $125,000 (CSS hidraulike, Mn22Cr2 liners, centralized autolube)
Paketa me çelësa në dorë (JC5000TK): $145,000 $165,000 (Përfshin motorin, Makinë me rrip V, kornizë bazë, dhe mbështetje për komisionimin)

Karakteristikat opsionale:

Wireless remote control for hydraulic CSS: $3,500
Ceramic composite jaw dies (për gërryerje ekstreme): +$8,000
Kompleti i shiritave për spërkatje kundër pluhurit: $2,200

Paketat e Shërbimit:

Garancia standarde: 12 muaj ose 2,000 orët e punës (cilado që të vijë e para)
Garancia e zgjatur (Plus): 24 muaj / 4,000 orë, përfshin inspektimin vjetor ($4,500)
Kontrata e plotë e mirëmbajtjes: $0.08 për ton të përpunuar (covers all wear parts and labor)

Opsionet e financimit:

Net 30 kushtet për blerësit e kualifikuar (credit check required)
Leasetown: 36afati mujor në 4.9% Prill (subject to approval)
Zbritje në vëllim: 5% off për porositë e 3+ njësive

8. FAQ

P: Can the White Label JC5000 be retrofitted into an existing plant with a different brand crusher?
A: po. The JC5000 uses standard bolt patterns for motor bases and discharge chutes. We provide a retrofit kit with adapter plates for most common brands (Rrënjët, Sandvik, Terex). Field data shows retrofit installation takes 23 ditë.

P: What is the expected lifespan of the main frame?
A: Në kushte normale funksionimi (shkëmb i fortë, 2,000 orë/vit), the stressrelieved steel frame is designed for a minimum 15year service life. We have units operating in granite quarries with over 30,000 hours showing no structural fatigue cracks.

P: How does the hydraulic CSS maintain accuracy under load?
A: The system uses mechanical wedge blocks with hydraulic actuation. Once set, the wedges lock mechanically, preventing drift. Accuracy is maintained within +/ 2mm of the set point, edhe nën ngarkesë të plotë.

P: What is the lead time for a White Label JC5000 Jaw Crusher Exporter order?
A: Koha standarde e prodhimit është 810 javë nga konfirmimi i porosisë. Prodhimi i përshpejtuar (46 javë) është në dispozicion për një shtesë 10% shtesë. Ne mbajmë një stok të 5 units at our regional warehouse for immediate shipment.

P: Do you provide training for maintenance teams?
A: po. We offer a 2day onsite training program covering liner change procedures, mirëmbajtjen e kushinetave, and CSS calibration. This is included in the Turnkey Package and available as a $2,500 addon for Base and Premium units.

P: What is the maximum feed size the JC5000 can accept without bridging?
A: The recommended maximum feed size is 500mm. Megjithatë, the chamber geometry allows for occasional 600mm pieces if the feed is wellgraded. For consistent 600mm feed, we recommend the JC6000 model.

P: How does the White Label JC5000 compare to an impact crusher for primary reduction?
A: The JC5000 is superior for hard, materiale gërryese (Fortësia e Mohs 6+). Impact crushers have lower wear costs for soft limestone but suffer 3x higher wear rates on granite. For your application, the jaw crusher provides lower cost per ton and higher uptime.