White Label Jc5000 Jaw Crusher Affordable
1. HAPJE NGA PIKA E DIKIMIT
Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? Për menaxherët dhe kontraktorët e impianteve, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire operation. Sfidat e zakonshme përfshijnë:
Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and unplanned repairs halt your production line, kushton mijëra në orë në qarkullim të humbur.
Kostot e larta të pjesëve të veshjes: Rapidly deteriorating jaw plates and cheek plates under abrasive conditions lead to unsustainable consumable expenses.
Gradim i paqëndrueshëm i produktit: Unstable crushing geometry or insufficient power results in poor size control, impacting downstream screening and final product quality.
Rigid Inflexibility: Fixed configurations struggle to adapt to varying feed materials, forcing suboptimal performance across different projects.
Hidden Operational Costs: Excessive energy consumption per ton crushed and high labor requirements for monitoring and adjustment silently reduce profitability.
Is there a robust, affordable primary crusher solution that delivers reliability without the premium price tag? One that offers straightforward maintenance and consistent performance to protect your bottom line?
2. PËRMBLEDHJE E PRODUKTIT
The White Label JC5000 is a highcapacity, singletoggle jaw crusher engineered for primary crushing of hard rock, xeherore, dhe beton për prishje. Designed as a costeffective workhorse for quarries, operacionet minerare, and largescale construction recycling plants, it provides a reliable first reduction stage.
Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh ushqimor (up to 1250mm) is delivered via dump truck or loader into the vibrating grizzly feeder (opsionale) or directly into the deep crushing chamber.
2. Thërrmimi Kompresiv: The robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, applying immense compressive force to fracture the material.
3. Shkarkimi & Pastrimi: Crushed material exits through the adjustable discharge opening, with a aggressive nip angle and large stroke ensuring high reduction ratio and minimal clogging.
Fusha e Aplikimit: Ideal for processing granite, bazalt, mineral hekuri, and recycled concrete with compressive strengths up to 400 MPa. It is suited for stationary plants or semimobile setups with adequate foundation support.
Key Limitation: Nuk është projektuar për ngjitës, plastic clays or materials with high soil content without prescreening. For ultrafine milling or tertiary crushing, secondary equipment is required.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë | Baza Teknike: Optimized geometry with an aggressive nip angle (2226°) | Përfitimi Operacional: Enables higher capacity per stroke and effective drawingin of large feed blocks, reducing bridging | Ndikimi i ROI: Increased throughput (tph) lowers costperton processed
Dizajni i kushinetave të rulit HeavyDuty | Baza Teknike: Spherical selfaligning roller bearings on the main eccentric shaft | Përfitimi Operacional: Trajton ngarkesa të larta radiale dhe shtytëse me efikasitet më të madh se kushinetat tradicionale prej bronzi | Ndikimi i ROI: Lower friction reduces power draw by an estimated 812% and extends bearing service life
Rregullimi hidraulik CSS | Baza Teknike: Wedgebased toggle system actuated by hydraulic cylinders | Përfitimi Operacional: Allows quick, safe closedside setting changes from a central control point in under 5 minutes for product size control | Ndikimi i ROI: Minimizes nonproductive time during changeovers and adapts quickly to different product specs
Reinforced Symmetrical Frame | Baza Teknike: Fabricated steel frame with reinforced ribbing and stressrelieved construction | Përfitimi Operacional: Provides longterm durability under cyclic loading, resisting fatigue cracks common in highduty cycles | Ndikimi i ROI: Extends structural life of the crusher body beyond 10+ years under normal operation
Replaceable BoltIn Wear Liners | Baza Teknike: Highstrength manganese steel liners secured with captive bolts | Përfitimi Operacional: Protects frame from wear; liner replacement is simplified without complex welding or machining onsite | Ndikimi i ROI: Reduces liner change downtime by approximately 30% versus welded designs
Robust Eccentric Shaft & Pitman Assembly| Baza Teknike: Forged alloy steel shaft running in premiumgrade bearings; heavyduty pitman casting| Përfitimi Operacional: Delivers reliable motion transfer under maximum load conditions with minimal deflection| Ndikimi i ROI: Core component longevity directly reduces risk of catastrophic failure and associated repair costs
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | White Label JC5000 Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit)| ~8588% (factoring standard maintenance) | Synimi >92% (via rapidwear part design) | +47% orë më produktive |
| Mesatar. Jaw Plate Life| 120,000 150,000 ton (abrasive granite) | 165,000 180,000 ton (verified field data) | +1520% jetë më e gjatë shërbimi |
| Konsumi i Energjisë| ~1.8 kWh per ton crushed | ~1.6 kWh per ton crushed (efficient drive & bearing design) | ~11% lower energy cost per ton |
| Koha e rregullimit të CSS| Manual shim adjustment (~4590 mins) | Hydraulic wedge adjustment (<5 mins) | Deri në 90% rregullim më i shpejtë |
| Total Cost of Ownership (5yr)| Vija bazë = 100% industry average estimate)| Estimated at 8287% of baseline cost model| 1318% lower projected TCO |
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 1300mm x 1000 mm (51" x 40")
Madhësia maksimale e furnizimit: 1250mm (49")
Gama e cilësimeve anësore të mbyllura: 150mm 300 mm (6" 12")
Gama e Kapacitetit: 450 750 ton në orë (varies based on material & CSS)
Kërkesa e fuqisë së makinës: 132 kW /175 kW Electric Motor
Pesha totale (Vetëm polic): Përafërsisht 48 ton
Specifikimet kryesore të materialit:
Kornizë: Fabricated Steel Plate
Jaw Plates/Cheek Plates:Çeliku i manganit
Eccentric Shafts Forged Alloy Steel
Main Bearings Spherical Roller Bearings
Operating Environment Temperature Range: 20°C to +40°C (4°F to +104°F)
6. Skenarët e APLIKIMIT
Granite Quarry Primary Crushing Station Challenge A midsized quarry faced frequent downtime exceeding15 hours monthly for jaw plate replacementand manual CSS adjustments using shims leadingto inconsistent aggregate sizingfor key contracts.
Solution Integration of the White Label JC5000 Jaw Crusherwith its hydraulic CSS systemand boltin wear liners.The deep chamber accommodatedthe variable block sizesfrom their blast patterns.
Results Liner change downtime reduced by35%.Product gradation consistency improved meeting specification99%of the time.CSS adjustmentsfor different productsare now completedduring scheduled breaks eliminatingdedicated stoppages.
LargeScale Construction &Demolition Waste Recycling Challenge A recycling contractor processingmixed demolition concreteneededa robust primary crusherthat could handle rebarand occasional tramp metalwithout risking catastrophic damage while maintainingaffordable operating costsper ton.
Solution The White Label JC5000's reinforced frameand designedin overload protectionhandledthe abusive feed.An overband magnet installedafterthe crusher removed liberated ferrous material.
Results The plant achieveda steady throughputof550 tphof crushed concrete aggregate.Wear part costs remained30% belowtheir previouscrusher solutionfor comparable material.Downtime due to uncrushablesor blockageswas reducedsignificantly.
7. KONSIDERATA TREGTARE
The White Label JC5000 Jaw Crusher is positioned as a highvalue capital investment with transparent costing structures designed for commercial buyers.
Base Equipment Pricing Tier Includes crusher motor drives guards basic toolingand commissioning documentation
Karakteristikat opsionale & Upgrades Grizzly Feeder Module Metal Detection System Automatic Greasing System Different wear liner profilesfor specific materials
Service Packages Available:
1.Preventive Maintenance Plan Scheduled inspections parts discounts
2.Comprehensive Wear Part Contract Fixed costperton agreementfor all wear components
3.OnDemand Technical Support Remote diagnosticsand field service dispatch
Financing Options Flexible leasingor equipment financing plansare available typically rangingfrom36to60month termsto alignwith project cash flow
8.FAQ
Q What downstream equipmentis theJC5000 compatiblewith?
A It is engineeredto work seamlesslywith secondary coneor impact crushersand vibratingscreens Typical conveyor sizesfor dischargeare1200mm1400mmto handleits capacity Consultour engineering teamfor plant layout specifics
Q How does this crusherhandle tramp metalor uncrushables?
A The design incorporatesa noncontact hydraulic overload protectionsystemthat rapidly releasesthe togglein the eventof excessive pressure minimizingrisk of major component damage
Q What arethe power connectionrequirements?
A The unit requiresa175kW electric motor suppliedat either400V50Hzor460V60Hz dependingon your region Directdrive configurationsare standard A soft starteror VFDis recommended
Q What isthe expectedlead timefor delivery?
A Standard configurationlead timesare typically1214 weeksfrom order confirmation Expedited optionsmay be available subjectto manufacturingcapacity
Q Arewear parts readily available?
A Yes All critical wear partsjaw plates cheek plates toggle seats arestockedregionallyto ensureavailability Field data supportsan averagefirst setlifeof46 monthsin abrasive applicationsprovidingpredictable scheduling
