White Label Coke Vibration Screen Samples

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Is your bulk material handling operation losing profitability to inefficient screening? Sfidat e zakonshme me ekranet standarde të dridhjeve ndikojnë drejtpërdrejt në fundin tuaj. A jeni duke përjetuar: Excessive Downtime for Screen Cloth Changes: Frequent blinding and wear of screen media halts production, kushton mijëra në orë në prodhim dhe punë të humbur. Produkt i paqëndrueshëm…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Is your bulk material handling operation losing profitability to inefficient screening? Sfidat e zakonshme me ekranet standarde të dridhjeve ndikojnë drejtpërdrejt në fundin tuaj. A jeni duke përjetuar:
Excessive Downtime for Screen Cloth Changes: Frequent blinding and wear of screen media halts production, kushton mijëra në orë në prodhim dhe punë të humbur.
Gradim i paqëndrueshëm i produktit: Poor stratification and material carryover result in offspec product, leading to customer rejections, kostot e ripërpunimit, dhe lëndët e para të shpërdoruara.
Mirëmbajtje e lartë & Kostot e Energjisë: Inefficient drive systems and structural failures from unbalanced vibration demand constant attention and consume excessive power.
Fleksibilitet i kufizuar i procesit: A single screen cannot adapt to varying feed rates or material characteristics, forcing compromises in your entire process flow.

What if a screening solution could systematically address these issues, turning a cost center into a reliable efficiency driver?

2. PËRMBLEDHJE E PRODUKTIT

The White Label Coke Vibration Screen is a highcapacity, linear motion screening machine engineered for the precise sizing and scalping of bulk materials like foundry coke, koks metalurgjik, and similar aggregates. Its design focuses on durability and consistent performance in demanding mineral processing and material handling applications.

Rrjedha e punës operative:
1. Furnizimi i kontrolluar: Material is evenly distributed across the full width of the screen inlet.
2. Stratifikimi efikas: Lëvizja lineare e gjeneruar nga vibratori i dyfishtë shtreson me shpejtësi materialin, forcing fines downward to the screen surface while conveying oversize toward the discharge end.
3. Accurate Separation: Sized fractions pass through precisely tensioned screen panels or are discharged as oversize at designated outlets.
4. Shkarkimi i vazhdueshëm: Separated material streams are conveyed away for further processing or stockpiling.

Fusha e Aplikimit & Kufizimet:
Ideale për: Dry screening of coke (foundry, metallurgical), sinter feed, agregatët e ricikluar, gur i grimcuar, and similar granular materials (typically 0.1mm to 150mm).
Kufizimet: Not designed for wet screening processes, highly abrasive slurries, or sticky, claybound materials without significant modification.

3. TIPARET THEMELORE

Modular Screen Deck System | Baza Teknike: Independently tensioned polyurethane or wire mesh panels on a rigid substructure | Përfitimi Operacional: Panelet mund të zëvendësohen individualisht në nën 30 minutes without dismantling adjacent decks or feed boxes. | Ndikimi i ROI: Zvogëlon kohën e planifikuar të mirëmbajtjes deri në 70% compared to bolteddown panel systems.

White Label Coke Vibration Screen Samples

Dual CounterRotating Eccentric Shaft Drive | Baza Teknike: Two synchronized vibrators generating a true linear motion with adjustable stroke | Përfitimi Operacional: Provides optimal material travel speed and stratification with minimal transmitted dynamic loads to the support structure. | Ndikimi i ROI: Lowers structural maintenance costs and reduces energy consumption per ton processed by an average of 1520%.

Izolimi i pranverës me spirale HeavyDuty | Baza Teknike: Multiple highcycle fatiguerated steel coil springs at each support point | Përfitimi Operacional: Izolohet mbi 95% të forcave dinamike, protecting the building structure and allowing for installation on elevated floors. | Ndikimi i ROI: Eliminates the need for massive concrete foundations, reducing installation time and capital cost.

Dizajn i mbyllur për pluhur | Baza Teknike: Continuous sealing system between decks, pllaka anësore, and discharge hoods | Përfitimi Operacional: Përmban emetimet e pluhurit në burim, improving plant safety and environmental compliance. | Ndikimi i ROI: Lowers costs associated with external dust collection systems and reduces housekeeping labor.

Sistemi i centralizuar i vajosjes së yndyrës | Baza Teknike: Automated manifold delivering grease to all critical vibrator bearing points | Përfitimi Operacional: Ensures optimal bearing life with minimal manual intervention from operators. | Ndikimi i ROI: Extends bearing service intervals by 3x, preventing catastrophic failure and unplanned stoppages.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e modelit & Kapaciteti: E disponueshme në gjerësi nga 1.2m deri në 3.6m; gjatësia nga 4.8 m deri në 10 m. Kapacitetet nga 50 TPH deri në fund 1200 TPH në varësi të madhësisë së hapjes dhe densitetit të materialit.
Kërkesat për fuqi: Motorët e ngasjes variojnë nga 2 x 7.5 kW në 2 x 45 kW (400/690V, 50/60Hz). Isolation system requires no external power.
Specifikimet e materialit: Main frame heavyduty carbon steel (S355JR). Side plates abrasionresistant steel (AR400). Deck frames galvanized steel or stainlesssteel options.
Dimensionet fizike & Pesha: Ndryshon sipas modelit; typical footprint is Length (+20%) x Gjerësia (+10%) of screen deck nominal size. Weights range from ~5 tonnes to >25 ton.
Gama e funksionimit të mjedisit: Temperatura e ambientit: 20°C deri +45 °C. Designed for indoor or sheltered outdoor installation with appropriate finishes.

6. Skenarët e APLIKIMIT

Foundry Coke Production Plant – Final Product Sizing

Sfida: A major foundry needed consistent +25mm 50mm lump coke but their existing screens suffered rapid blinding with fines (<5mm), causing offspec product batches every shift.
Zgjidhje: Installation of a twodeck White Label Coke Vibration Screen with top deck polyurethane panels (50mm aperture) and bottom deck wire mesh (25mm aperture).
Rezultatet: Achieved consistent product gradation (>98% brenda spec). Panel blinding was eliminated due to effective linear stratification; media change intervals extended from weekly to quarterly.

Integrated Steelworks – Sinter Plant Feed Preparation

Sfida: Fluctuations in crusher output led to overload conditions on sinter feed screens downstream, causing frequent bearing failures and unscheduled downtime exceeding 40 orë në muaj.
Zgjidhje: Deployment of a heavyduty model with oversized vibrator bearings rated for higher Gforces and an integrated loadsensing control system that adjusts feed rate via PLC interface.
Rezultatet: Field data shows a complete elimination of vibrationrelated bearing failures in the first year of operation. Disponueshmëria e bimëve u rrit me mbi 3%, translating directly to increased sinter production.

7 KONSIDERATA TREGTARE

White Label Coke Vibration Screens are offered under a tiered pricing structure based on size specifications:
Seria standarde (13 Kuvertë): For most standard coke sizing duties; includes base motor options standard isolation springs dust covers
Seria HeavyDuty: For hightonnage primary scalping or severeduty applications includes reinforced frames larger diameter shafts heavyduty bearings
Optional features include stainlesssteel contact parts variable frequency drives for stroke adjustment spray bar systems for limited antiblinding duty custom discharge hood designs

Service packages range from basic commissioning supervision through comprehensive multiyear maintenance agreements including parts kits remote monitoring support Financing options including equipment leasing are available through certified partners

FAQ

Q1 How does this vibration screen handle variations in feed rate?
A1 The linear motion design provides consistent conveying velocity even under variable load conditions For extreme variations an optional variable frequency drive allows operators finetune stroke amplitude ensuring separation efficiency across different throughputs

Q2 What is compatibility existing screen cloth inventory?
A2 Our modular deck system uses standardized tensioning rails accommodating most commercially available polyurethane panel hookstyles wire mesh types This minimizes need complete media replacement during initial transition White Label Coke Vibration Screen Samples

Q3 What typical installation timeline look like?
A3 Most units require minimal foundation work due effective isolation Preassembled modules reduce onsite assembly time Typical installation commissioning period ranges days weeks depending complexity existing plant infrastructure

Q4 How does operational noise level compare other screens?
A4 Enclosed design combined coil spring isolation typically results sound pressure levels below dB(A) measured meter from machine meeting most stringent workplace health safety regulations

Q5 What warranty provided key components?
A5 Standard warranty covers defects materials workmanship months operation Vibrator assemblies drive motors carry extended month warranty when registered our service program

Q6 Can this screen integrate our existing PLC control system?
A6 Yes units come equipped standard motor starters protection but can furnished with interfaceready control panels providing run status fault alarms remote start stop capability facilitating integration central control room

Q7 Are spare parts readily available longterm?
A7 We maintain global inventory critical wear parts vibrator shafts bearings deck components ensuring availability minimize potential extended downtime