White Label Brick Making Machines Wholesale Price
Titulli i produktit: HighCapacity White Label Brick Making Machines – Direct Factory Wholesale Pricing for Commercial Operations
1. Are Unbranded Machines Costing You More Than You Think?
Your production line faces three persistent challenges: inconsistent brick quality causing a 1218% shkalla e refuzimit, unplanned downtime from poorly integrated components that reduces OEE by 20%, and the hidden cost of sourcing from multiple vendors for molds, hidraulikë, dhe kontrollet. Për menaxherët e uzinës, each hour of downtime on a midsized line costs approximately $850 në prodhim të humbur. Engineering contractors face the added burden of retrofitting mismatched systems, duke shtuar 3040 hours of integration labor per installation.
Is your current equipment supplier delivering a unified system, or are you paying for assembly inefficiencies? Të white label brick making machines offered here are engineered as a single, pretested production platform—eliminating integration risk and reducing your total cost of ownership.
2. Pasqyrë e produktit: The White Label Brick Making Machine
This equipment is a fully integrated, hydraulicmechanical brick production system designed for mediumtohigh volume manufacturing of concrete, hiri fluturues, and stabilized soil bricks. It operates as a complete production cell, not a collection of parts.
Rrjedha e punës operative (5 Hapat kyç):
1. Grumbullimi i materialeve: Automated weighing of cement, agregat, and water via load cells (accuracy ±0.5%).
2. Mix Preparation: Twinshaft compulsory mixer ensures homogeneous consistency in 6090 sekonda.
3. Mbushja e mykut & Dridhja: Hydraulic mold clamp with variablefrequency vibration (04500 RPM) for optimal compaction.
4. Hydraulic Pressing: Dualstage main cylinder delivers 150200 tons of pressure for highdensity brick formation.
5. Nxjerrja e produktit & Stacking: Automated pallet handling system transfers bricks to curing racks.
Fusha e Aplikimit:
- I përshtatshëm për: Solid bricks, blloqe boshe, paver blocks, asfaltues të ndërlidhur.
- Material compatibility: Betoni (M20M40 grade), hiri fluturues (Class C/F), pluhur guroreje, gur i grimcuar.
- Kufizimet: Not designed for clay extrusion or highmoisture (>12%) earth blocks without specific mold modifications.
- Sfida: Needed 500,000 interlocking pavers in 6 months with consistent compressive strength (>35 MPa) for heavy truck traffic.
- Zgjidhje: Deployed two white label machines with quickchange molds for paver production. Integrated with existing batching plant.
- Rezultatet: E arritur 4,200 pavers per shift per machine. Rejection rate below 2%. Projekti i përfunduar 3 javë përpara afatit. Total equipment cost was 40% less than branded alternatives.
- Sfida: Manual press operations limited output to 1,200 bricks/day with high labor turnover (60% vjetore).
- Zgjidhje: Installed a single white label machine with PLC control and automatic stacking.
- Rezultatet: Prodhimi u rrit në 3,500 bricks/day with 2 operatorët (down from 8). Labor cost per brick reduced by 62%. Periudha e kthimit: 11 muaj.
- Sfida: Accumulated 50,000 tons of crusher dust with no economic use; disposal costs were $15/ton.
- Zgjidhje: Configured white label machine with specialized mold for 200x100x80mm blocks using 85% pluhur polic + 15% çimento.
- Rezultatet: Produced 2.8 million blocks in 18 muaj. Eliminated disposal costs. Blocks sold at $0.35/unit for local construction. Machine ROI achieved in 14 muaj.
- Modeli bazë (2,500 bricks/shift): $28,000 $34,000
- Standard Model (3,200 bricks/shift): $35,000 $42,000
- Modeli me kapacitet të lartë (4,000 bricks/shift): $45,000 $52,000
- Automatic pallet stacker/unstacker: $4,500
- Moduli i monitorimit në distancë (IoTenabled): $1,800
- Custom mold set (per design): $1,200 $2,500
- Kompleti i pjesëve të këmbimit (12month supply): $2,800
- bazë: 12month warranty on hydraulics and electricals; mbështetje teknike në distancë
- Premium: 24muaj garanci; onsite commissioning (5 ditë); trajnimi i operatorëve (2 ditë); inspektimi vjetor
- 30% paradhënie, balance upon shipment
- Letër Kredia (L/C) at sight for qualified buyers
- Leasetoown options available for orders over $100,000 (subjekt i miratimit të kredisë)
3. Karakteristikat kryesore
Paketa e fuqisë hidraulike | Baza Teknike: Closedloop proportional hydraulic control | Përfitimi Operacional: Consistent pressing force across all cycles, eliminating weak spots in bricks | Ndikimi i ROI: Reduces material waste by 812% krahasuar me sistemet openloop
Variable Frequency Vibration | Baza Teknike: Electromagnetic vibrators with independent frequency control | Përfitimi Operacional: Operators can adjust compaction for different aggregate sizes (010mm) without mechanical changes | Ndikimi i ROI: Increases mold life by 25% by reducing mechanical shock
Sistemi i kontrollit të bazuar në PLC | Baza Teknike: Industrialgrade PLC with HMI touchscreen (Siemens/Mitsubishi platform) | Përfitimi Operacional: Onetouch recipe recall for 50+ brick types; realtime diagnostics reduce troubleshooting time by 40% | Ndikimi i ROI: Lower skilled labor requirement for operation
Korniza e mykut të ndërrimit të shpejtë | Baza Teknike: Hydraulic wedgelock mechanism with alignment pins | Përfitimi Operacional: Mold changeover in under 15 minuta (standardi i industrisë: 4560 minuta) | Ndikimi i ROI: Enables flexible production runs without extended downtime
Shuarje e integruar e pluhurit | Baza Teknike: Water mist nozzles at feed and discharge points | Përfitimi Operacional: Redukton grimcat e ajrit duke 70% in the work zone | Ndikimi i ROI: Compliance with OSHA/EPA standards avoids potential fines of $5,000$15,000 për shkelje
Ndërtimi i kornizës HeavyDuty | Baza Teknike: Fabricated steel frame with stressrelief annealing | Përfitimi Operacional: Maintains alignment accuracy within 0.1mm over 10,000+ cikle | Ndikimi i ROI: Zgjat jetën e shërbimit të makinës përtej 15 vite me mirëmbajtjen e duhur
Energy Recovery Hydraulics | Baza Teknike: Accumulatorbased energy storage system | Përfitimi Operacional: Reduces peak power draw by 30% during pressing cycle | Ndikimi i ROI: Lowers perbrick energy cost by $0.002$0.005
4. Përparësitë Konkurruese
| Metrikë e performancës | Standardi i Industrisë (Typical OEM) | Zgjidhja e etiketës së bardhë | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Koha e Ciklit (per brick) | 1215 sekonda | 810 sekonda | 33% më shpejt |
| Brick Density Variation | ±5% | ±1.5% | 70% më konsistente |
| Hydraulic Pressure Stability | ±10 bar | ±2 bar | 80% më të qëndrueshme |
| Koha e ndërrimit të mykut | 4560 minuta | 1215 minuta | 73% më shpejt |
| Konsumi i Energjisë (kWh/1000 bricks) | 1822 kWh | 1316 kWh | 27% më të ulëta |
| Koha mesatare ndërmjet dështimeve (MTBF) | 800 orë | 1,200 orë | 50% më gjatë |
| Kostoja Kapitale Fillestare (për njësi) | $45,000 $65,000 | $28,000 $42,000 | 3538% më të ulëta |
Data sourced from field trials across 12 commercial plants over 18 muaj.
5. Specifikimet Teknike
| Parametri | Specifikimi |
| : | : |
| Kapaciteti i modelit | 2,500 4,000 tulla për ndërrim 8 orësh (standard 230x110x70mm) |
| Max Brick Size | 500mm x 250mm x 200mm (i personalizueshëm) |
| Main Cylinder Force | 1,500 kN (150 ton) - 2,000 kN (200 ton) |
| Frekuenca e dridhjeve | 2,800 4,500 RPM (e ndryshueshme) |
| Kërkesa për fuqi | 380V/415 V, 3faza, 50/60 Hz; 2535 kVA |
| Presioni i Sistemit Hidraulik | 250 bar (maksimumi) |
| Compressed Air | 68 bar, 0.5 m³/min |
| Pesha e makinës | 6,500 8,200 kg |
| Dimensionet (L x P x H) | 4,200mm x 2,100mm x 2,800mm |
| Gama e temperaturës së funksionimit | 5°C deri në 45 °C (ambienti) |
| Material Feed System | Screw conveyor or skip hoist (opsionale) |
6. Skenarët e aplikimit
Infrastructure Contractor – Rural Road Paving Project
Fly Ash Brick Manufacturer – Scaling from Manual to Automated
Mining Company – Waste Rock Utilization
7. Konsiderata Komerciale
Nivelet e çmimeve të pajisjeve (Porti FOB, Excluding Customs):
Karakteristikat opsionale (Priced Separately):
Paketat e Shërbimit:
Opsionet e financimit:
8. Pyetjet e bëra më shpesh
P: Can these white label machines be integrated with my existing batching plant?
A: po. The PLC system includes Modbus RTU and Profibus communication protocols. Our engineering team provides a wiring diagram and integration guide. Field data shows typical integration takes 23 ditë.
P: What is the typical lead time for a white label brick making machine?
A: Modelet standarde dërgohen brenda 3045 ditë nga konfirmimi i porosisë. Custom mold designs add 1015 ditë. We maintain a buffer stock of 5 units for urgent orders.
P: How does the white label model affect warranty and spare parts availability?
A: All components are sourced from Tier 1 furnizuesit (Bosch Rexroth hydraulics, Siemens controls). Warranty is 1224 months depending on package. Spare parts are stocked at regional warehouses; typical delivery is 57 ditë pune.
P: What is the actual energy cost per 1,000 tulla?
A: Based on field data at $0.12/kWh, the energy cost is $1.56 $1.92 per 1,000 tulla. Kjo është 27% lower than comparable branded machines due to the energy recovery hydraulics.
P: Can the machine produce different brick sizes without buying new molds?
A: Nr. Each brick size requires a dedicated mold. Megjithatë, the quickchange frame allows mold swaps in under 15 minuta. We recommend purchasing 23 molds initially for production flexibility.
P: Çfarë trajnimi ofrohet për operatorët e impianteve?
A: The Premium service package includes 2 days of onsite training covering operation, recipe setup, dhe zgjidhjen bazë të problemeve. A detailed manual and video library are also provided.
P: How does the white label machine handle varying raw material quality?
A: The PLC system allows operators to adjust vibration frequency, pressing pressure, and cycle time in realtime. The machine can compensate for moisture variations between 410% and aggregate size up to 12mm without mechanical adjustments.
