Top Ten Stone Crusher Machine Furnizuesit Fleta e të dhënave

Top Ten Stone Crusher Machine Suppliers Datasheet

Përshkrimi i shkurtër:

1. HAPJA E NGA PAINPOINT Po përshkallëzojnë kostot operacionale dhe kohën e paparashikueshme të joproduktive duke gërryer marzhet e përgjithshme të prodhimit? Sfidat kryesore në operacionet primare të thërrmimit shpesh përfshijnë: Kostot e larta të pjesëve të veshjes: Frequent replacement of manganese jaws or concaves due to abrasive feed material, costing tens of thousands annually in parts and labor. Kohë joproduktive të paplanifikuara: Catastrophic failure from uncrushable…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Sfidat kryesore në operacionet primare të thërrmimit shpesh përfshijnë:
Kostot e larta të pjesëve të veshjes: Frequent replacement of manganese jaws or concaves due to abrasive feed material, costing tens of thousands annually in parts and labor.
Kohë joproduktive të paplanifikuara: Catastrophic failure from uncrushable material or component fatigue, halting your entire processing line for 824 hours or more.
Gradim i paqëndrueshëm i produktit: Fluctuating output sizes create bottlenecks for secondary crushers and screening circuits, reduktimin e xhiros së përgjithshme të impiantit me 1530%.
Konsumi i tepërt i energjisë: Më të vjetër, inefficient drive systems and poor chamber designs lead to power costs that are disproportionate to actual tonnage crushed.
Ngurtësia ndaj variacionit të ushqimit: Inability to handle a mix of hard abrasive rock and occasional clay or moisture without choking or packing.

Is your primary crushing station a source of constant maintenance concern and cost overruns? The solution lies in selecting a primary jaw crusher engineered not just for capacity, por për koston totale të pronësisë.

2. PËRMBLEDHJE E PRODUKTIT

The cornerstone of any hard rock processing plant is a robust primary jaw crusher. This machine is designed as the first stage of size reduction, accepting large runofmine (ROM) feed directly from the quarry face. Its operational workflow is straightforward yet critical:
1. Marrja e ushqimit: Materiali ROM (deri në 80% e gape polic) është ngarkuar në ushqyesin vibrues të grizlit (VGFF VGF) seksioni, which scalps out fines.
2. Thërrmimi Kompresiv: Material enters the fixed and moving jaw dies. The elliptical motion applies immense compressive force, breaking rock against rock.
3. Shkarkimi: Materiali i grimcuar del nga hapja e rregullueshme e shkarkimit (CSS), with size determined by the gap at the bottom of the chamber.

Fusha e Aplikimit: Ideale për përpunimin e granitit me tonazh të lartë, bazalt, shkëmb kurth, dhe agregate të tjerë gërryes. It is the default choice for stationary primary crushing stations.
Kufizimet kryesore: Not suitable for highly recycled concrete with excessive rebar without prescreening. Performanca në shumë të buta, nonabrasive stone may not justify capital expenditure compared to simpler impactors.

3. TIPARET THEMELORE

Dhoma e Thërrmimit të Thellë & Këndi agresiv i thithjes | Baza Teknike: Optimized kinematics for increased feed acceptance and reduced bridging | Përfitimi Operacional: Your operators experience fewer blockages and achieve higher volume reduction in a single pass | Ndikimi i ROI: Deri në 10% higher throughput from improved feed kinetics, maximizing capex utilization

Kornizë e fabrikuar HeavyDuty me dizajn të çliruar nga stresi | Baza Teknike: Analiza e elementeve të fundme (FEA) ensures uniform stress distribution under peak loads | Përfitimi Operacional: The structure withstands tramp metal events and cyclical loading without developing fatigue cracks | Ndikimi i ROI: Jetë e zgjatur strukturore përtej 20+ vite nën detyrë të rëndë, duke mbrojtur vlerën afatgjatë të aseteve

Rregullimi hidraulik i ndërrimit & Sistemi i pastrimit | Baza Teknike: Replaceable hydraulic cylinder for setting adjustment and overload protection | Përfitimi Operacional: CSS changes can be made in minutes versus hours, and uncrushables are automatically cleared without manual intervention | Ndikimi i ROI: Reduces downtime for adjustments by over 90% and prevents costly damage from stall events

Kushinetat me rul sferike QuarryGrade & Vulat e Labirintit | Baza Teknike: Oversized bearings rated for heavy radial and thrust loads with multistage protection from dust ingress | Përfitimi Operacional: Bearing service life exceeds 25,000 hours under normal conditions with reliable temperature performance | Ndikimi i ROI: Eliminates premature bearing failures that typically cost $15k$40k per event in parts and lost production

BoltOn Manganese Jaw Dies with Multiple Tooth Profiles | Baza Teknike: Reversible/wearable dies secured by mechanically locked wedges for safety and ease of service | Përfitimi Operacional: Your maintenance crew can perform liner changes safely within a single shift using standard tools | Ndikimi i ROI: Redukton kohën e ndërrimit të astarit deri në 50%, rritja e disponueshmërisë së impiantit

PLCAutomated Lubrication & Portet e monitorimit të gjendjes | Baza Teknike: Centralized greasing points for toggle area with ports for vibration/temperature sensors | Përfitimi Operacional: Enables predictive maintenance scheduling based on actual wear data rather than calendar intervals | Ndikimi i ROI: Prevents 80% of lubricationrelated failures and allows justintime parts ordering

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapaciteti i gamës së modelit: 300 1,800 MTPH (varies by feed material & CSS)
Hapja e furnizimit: Nga $47" \times36"$ deri në $60" \herë 48"$ (1,200mm x 900mm up to 1 ,500mm x 1 ,200mm)
Madhësia maksimale e furnizimit: Deri në $48"$ ($1 ,200mm$) gjatësia e skajit
Kërkesa për fuqi: $150 \(350 kW$ motor elektrik ($200$$500 HP$), I drejtuar me rrip
Pesha e thërrmuesit (Kornizë & volant): $55 ,000 \(130 ,000 lbs$ ($25$$59 metric tons$
Specifikimet e materialit: Main frame – fabricated $AR400$ çeliku; Jaw dies – $14$$18\%$ çeliku mangan; Bosht - çeliku i aliazhuar i falsifikuar.
Dimensionet fizike (LxWxH): Përafërsisht $(Length = \(1 .5x Feed Opening$) x $(Width = \(2 .5x Feed Opening$) x $(Height = ~\(10 ft$)\)
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga $20^\circ C$ te $+45^\circ C$. Dust seals effective in conditions up to $10g/m^3$ particulate concentration.

6. Skenarët e APLIKIMIT

Zgjerimi i madh i gurores së granitit

Challenge A major aggregate producer needed to increase primary circuit throughput by 25 % without expanding their truck dump pocket or primary crusher footprint due to space constraints.
Solution Implementation of our highcapacity primary jaw crusher featuring the deepchamber design and an optimized eccentric throw speed profile.
Rezultatet e arritura a 28 % increase in tons per hour within the same foundation envelope while reducing specific energy consumption by 11 %. Payback period was calculated at 22 months based on increased sales volume alone. Top Ten Stone Crusher Machine Furnizuesit Fleta e të dhënave

Riciklimi Urban & Hard Rock Operation

Challenge A contractor processing both demolished concrete and natural limestone faced constant jamming from rebar in concrete slabs and needed rapid product size changes between different contracts.
Solution Deployment of our model equipped with a hydraulic toggle system with automatic release/reset functionality.
Results Uncrushable rebar bundles are now cleared in under 2 minutes automatically . Changeover between product settings ($4 " base vs . 2 " drainage layer$) is completed in under an hour versus a full shift previously , rritjen e fleksibilitetit të bimëve .

7. KONSIDERATA TREGTARE

Çmimi i pajisjeve është i shkallëzuar në bazë të madhësisë/kapacitetit:
Niveli I ($\(1200 tph$): Customengineered solutions with performance guarantees ,extended wear packages ,and dedicated engineering support .

Karakteristikat opsionale:
Baza e integruar e motorit & disqet .
Steel structure / walkway package .
Belt scales & sistemet e zbulimit të metaleve tramp .
Paketa telematike e monitorimit në distancë . Top Ten Stone Crusher Machine Furnizuesit Fleta e të dhënave

Paketat e Shërbimit:
1 . Garancia bazë : 12 muaj / 2 ,000 hours on parts .
2 . Plani i Zgjeruar i Performancës : 36 muaj / 10 ,000 hours covering major components with scheduled inspections .
3 . Kontrata e Shërbimit të plotë : Includes planned liner changes ,predictive maintenance analysis ,and guaranteed uptime percentages .

Financing Options available through partners include capital leases ,qiratë operative,and projectbased financing tailored to greenfield developments or expansion projects .

8.FAQ

Q What if my feed material varies significantly in hardness ?
A Our jaw crushers are designed with an optimal nip angleand crushing stroke tomaintain efficient performance acrossa rangeof materials .Field data shows consistent product gradation even when switching between moderately abrasive limestoneand very hard trap rock .

Q How does this machine integratewith my existing secondary circuit ?
A We provide detailed interface drawingsfor chute workand structural support .Our technical team can reviewyour entire flow sheetto ensuretheprimary dischargegradation optimizesyour secondarycrusher'sloadand minimizescirculating loads .

Q Whatisthe typical installationand commissioning timeline ?
A Fora complete stationaryprimary crushing stationincluding feeder,dërrmues,and discharge conveyor,the timelineis typically1216weeksfromorder toreleaseforproduction.This includesfoundationdesignreview,majorcomponentassembly,and supervisedstartupwith operator training .

Pjesët e veshjes Q janë të disponueshme ?
A Yes.We maintaina globalnetworkof warehousesto ensurecritical wearpartslikejawdiesareavailablefor express shipment.Inventory levelsare monitoredagainstyour consumptionrates topreventstockouts .

Q Can you provideperformance guarantees ?
A ForTier IIand III solutions,yes.We offerguaranteeson minimumthroughput(tph),maximumpower consumption(kW/t),and maximumwearpartconsumption(gram/ton)basedon your specificfeedmaterialanalysis .

Q Çfarë trajnimi ofrohet për ekipet tona të operimit dhe mirëmbajtjes ?
A We providecomprehensiveonsite trainingduringcommissioningcovering safeoperation,procedurat rutinë të mirëmbajtjes,and advancedtroubleshooting.A detailedoperationsmanualwithparts listsis also suppliedin digitalformat .

Q Do you offertradeinoptionsfor ourexistingagingprimarycrusher ?
A Yes.We havean equipmentrefresh programthatcan provideavaluationforyour legacy machineryto beappliedtowardsthe purchaseof anewprimaryjawcrushersolution .

Etiketat: Top Ten Stone Crusher Machine Furnizuesit Fleta e të dhënave