Top Ten Stone Crusher Machine Oem Factory Quotation
Targeted Content for Commercial Buyers: Stone Crusher Machine Solutions
1. HAPJE NGA PIKA E DIKIMIT
Managing aggregate production is a constant balance of output, kosto, dhe besueshmërinë. Për menaxherët e impianteve dhe specialistët e prokurimit, the wrong stone crusher machine translates directly to eroded margins and operational headaches. Are you facing these specific challenges?
Kohë joproduktive të paplanifikuara: Bearing failures or component breakages halt your entire production line. Industry averages suggest unplanned crushing station downtime can cost over $1,500 per hour in lost output and labor.
Gradim i paqëndrueshëm i produktit: Poor crushing chamber design or wear part inconsistency leads to offspec material. Kjo rezulton në refuzimin e produktit, cikle rishtypjeje, dhe energji e humbur.
Kostot e tepërta të pjesëve të veshjes: Rapid manganese wear or frequent diaphragm replacements turn your crusher into a cost center. Some operations report consumable costs exceeding 40% of their total crushing expense.
Konsumi i lartë i energjisë: Inefficient drive systems and poor kinematics force your operation to pay a premium for every ton processed.
Limited Configuration Flexibility: A fixed plant design struggles to adapt to changing feed material or market demand for different aggregate sizes.
Selecting the right OEM partner for your stone crusher machine is not just an equipment purchase; it is a strategic decision impacting your site's profitability for the next decade.
2. PËRMBLEDHJE E PRODUKTIT: Thërrmuesi primar i nofullës
This product description focuses on a heavyduty primary jaw crusher, engineered as the first stage in mineral reduction for hard rock quarries, operacionet minerare, dhe projekte ndërtimi në shkallë të gjerë.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large raw feed (deri në 80% of crusher gape) është ngarkuar në ushqyesin vibrues të grizlit, which bypasses fines to increase primary throughput.
2. Thërrmimi me ngjeshje: Materiali hyn në pllakat e nofullës fikse dhe lëvizëse. Boshti i fuqishëm ekscentrik drejton nofullën në lëvizje në një lëvizje eliptike, duke aplikuar forcë të madhe shtypëse për të thyer shkëmbin.
3. Rregullimi i cilësimit të shkarkimit: The crushed product size is precisely controlled via a hydraulic or mechanical toggle adjustment system, allowing quick changes without stopping production.
4. Shkarkimi & Transporti: Crushed material exits at the bottom of the crushing chamber onto a main conveyor for transport to secondary crushing or screening stages.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for primary reduction of abrasive materials like granite, bazalt, dhe zhavorr lumi. Suited for stationary plants or mobile tracked setups requiring high hourly tonnage (2001500 TPH range).
Kufizimet: Not designed for recycling mixed demolition waste with high rebar content without prescreening. Requires competent subbase preparation for stationary installations.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë | Baza Teknike: Optimized nip angle and longer jaw die length | Përfitimi Operacional: Increases capacity per stroke and produces a more consistent slabby product shape | Ndikimi i ROI: Reduces cycling frequency, lowering fuel/power consumption per ton by an estimated 812%.
Ndërtimi i kornizës HeavyDuty | Baza Teknike: Fabricated from highintegrity steel plate with reinforced ribbing | Përfitimi Operacional: Absorbs high cyclic loads without fatigue cracking, ensuring longterm structural integrity | Ndikimi i ROI: Zgjat jetën e shërbimit të makinës përtej 20 years in demanding applications, mbrojtjen e investimeve kapitale.
Hydrostatic Drive System | Baza Teknike: Direct hydraulic drive with variable displacement pumps | Përfitimi Operacional: Ofron nisje të qetë nën ngarkesë, reversible operation to clear blockages, and infinite variable control of throughput | Ndikimi i ROI: Të dhënat në terren shfaqen deri në 15% improvement in energy efficiency compared to traditional Vbelt drives with clutch systems.
Wedge Lock Jaw Die System | Baza Teknike: Pykat e kyçura mekanikisht sigurojnë pllaka nofullash pa rrëshirë mbështetëse | Përfitimi Operacional: Enables singleperson jaw plate reversal or replacement in under two hours | Ndikimi i ROI: Cuts downtime for wear part maintenance by approximately 65%, duke rritur drejtpërdrejt disponueshmërinë e impiantit.
Kolektor i integruar për shtypjen e pluhurit | Baza Teknike: Preplumbed ports at key dust generation points (feed inlet & shkarkimi) | Përfitimi Operacional: Allows direct connection to water spray systems for effective dust control from day one | Ndikimi i ROI: Facilitates compliance with site environmental regulations, avoiding potential fines and work stoppages.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Zgjidhja jonë e policëve të nofullës | Avantazhi (% përmirësim) |
| : | : | : | : |
| Jeta e nofullës së manganit (Granit gërryes) | ~450,000 tons | ~620,000 tons | +38% |
| Konsumi i energjisë (kW per Ton) | 0.85 1.1 kW/Ton | 0.72 0.95 kW/Ton | Deri në 18% më efikase |
| Koha mesatare ndërmjet dështimit (MTBF) | ~ 1200 orë | ~1,850 hours | +54% besueshmëria |
| Emetimi i zhurmës në distancën 10 m| ~ 110 dB(A) | ~102 dB(A)| 8 dB(A) reduktim |
5. SPECIFIKIMET TEKNIKE
Referenca e modelit: JC1450 HeavyDuty Primary Jaw Crusher
Hapja e furnizimit: 56” x 45” (1420mm x 1140mm)
Madhësia maksimale e furnizimit: 47” (1200mm) gjatësia e skajit
Cilësimet anësore të mbyllura (CSS) Gama: 6” – 12” (150mm – 300mm)
Gama e Kapacitetit (@ CSS): 450 - 1100 US TPH (410 - 1000 MTPH), dependent on material type.
Kërkesa e fuqisë së makinës: Finalja e nivelit IV / Stage V compliant diesel electric drive package rated at minimum of total system power draw.
Ndërtimi i kornizës kryesore: ASTM A36 steel plate with internal reinforcement.
Total Installed Weight (Vetëm polic): Përafërsisht. ~250 Tons
Gama e temperaturës së funksionimit: 25°C deri +50 °C (13°F deri +122 °F)
Shënim: Full dimensional drawings and foundation load specifications are provided upon request.
6. Skenarët e APLIKIMIT
Hard Rock Quarry Expansion
Sfida: A granite quarry needed to increase primary circuit throughput by over third but had limited space for a larger footprint plant layout.
Zgjidhje: Implementation of two JC1450 jaw crushers in parallel with optimized feeder geometry.
Rezultatet: Achieved a sustained throughput increase while maintaining final product cubicity specifications; reduced specific energy cost by per ton processed due to higher efficiency drives.
Projekti i madh i infrastrukturës
Sfida: A remote dam construction project required onsite aggregate production from extremely hard basalt with minimal logistical support for parts.
Zgjidhje: Deployment of a mobile trackmounted plant centered on a modified JC1450 crusher with extendedlife wear packages and onboard maintenance tools.
Rezultatet: The plant exceeded projected daily tonnage targets by maintained over availability throughout the project duration despite abrasive feed material.
7.KONSIDERATA TREGTARE
Our stone crusher machines are offered under three primary commercial frameworks:
1.Nivelet e çmimeve:
Konfigurimi i bazës: Core crusher with standard manganese steel jaws electric motor drive guards covers standard warranty period ideal for operations with existing maintenance infrastructure
Performance Package: Includes extendedlife alloyed manganese liners hydrostatic drive system automated lubrication system integrated condition monitoring sensors extended warranty terms
Turnkey Skid Package: Crusher premounted on heavyduty structural skid complete with walkways handrails ladders motor starters local control panel reduces installation time commissioning costs
2.Paketat e Shërbimit:
Mbështetje platini: Includes scheduled preventive maintenance inspections remote monitoring data analysis priority parts dispatch guaranteed response times
3.Opsionet e financimit:
Flexible capital solutions are available including equipment leasing longterm rental purchase plans structured around projected cash flow models
8.PYETJE TË SHPESHTA
Q What is lead time from order placement delivery?
A For standard models lead time is typically weeks Custom configurations may require additional time Detailed schedule provided upon project confirmation
Q Are your machines compatible existing secondary tertiary crushing screening equipment?
A Yes Our stone crushers are engineered standard discharge heights conveyor interface points Integration studies conducted ensure compatibility
Q What training provided operators maintenance staff?
A We offer comprehensive onsite training covering safe operation routine maintenance troubleshooting procedures Documentation includes detailed parts manuals service schedules
Q How does pricing structure work optional features?
A We provide transparent itemized quotation clearly showing base machine cost each optional addon This allows you select features match specific operational budget requirements
Q What warranty coverage included?
A Standard warranty covers defects materials workmanship months running hours whichever occurs first Extended warranty packages available critical components
Q Can you provide sitespecific layout foundation drawings?
A Yes Upon receiving basic site parameters our engineering team will generate certified foundation general arrangement drawings assist your civil contractors
