Top Ten Stone Crusher Machine Company
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the core challenges in primary crushing often stem from the stone crusher machine at the heart of your operation. Pikat e zakonshme të dhimbjes përfshijnë: excessive wear part consumption leading to sixfigure annual replacement costs, unplanned stoppages due to tramp metal or uncrushable material causing 2030 hours of lost production monthly, and inconsistent output gradation that bottlenecks downstream processes. Për më tepër, rising energy costs can make a crusher’s power draw a significant liability, while rigid configurations limit flexibility for changing feed materials or product specifications. Are you searching for a stone crusher machine engineered to directly address these reliability and efficiency challenges with measurable ROI?
2. PËRMBLEDHJE E PRODUKTIT
Të [Manufacturer/Series Name] është një detyrë e rëndë, primary jaw crusher engineered for hightonnage reduction of hard rock, granit, bazalt, dhe xeherore abrazive. Its operational workflow is designed for maximum uptime: (1) Large feed material is loaded into the vibrating grizzly feeder which bypasses fines to optimize crushing chamber efficiency. (2) Rock enters the deep, nonchoking crushing chamber where aggressive kinematics ensure consistent nipangle and reduction. (3) Crushed material discharges onto the main product conveyor at a preset CSS (Cilësimet anësore të mbyllura), with oversized material recirculated via an optional closedloop system. This stone crusher machine is suited for stationary plants and largescale mobile tracked applications but is not typically recommended as a tertiary crusher for sand production.
3. TIPARET THEMELORE
Patented Quattro Movement Jaw Kinematics | Baza Teknike: Optimized elliptical motion at both top and bottom of swing jaw | Përfitimi Operacional: Produces a highly aggressive crushing action with increased throughput per stroke, reducing cycle times for equivalent tonnage | Ndikimi i ROI: Të dhënat në terren tregojnë 1015% higher capacity compared to conventional singletoggle designs of similar intake dimensions.
Integrated Tramp Iron Protection System | Baza Teknike: Hydraulic toggle relief cylinder with automatic reset | Përfitimi Operacional: Automatically discharges uncrushable material without shearing pins or requiring manual intervention, protecting the pitman and bearings from catastrophic damage | Ndikimi i ROI: Prevents an average of 72 hours of major repair downtime annually, safeguarding over $50k in core component replacement costs.
Kornizë e fabrikuar HeavyDuty me konstruksion pa stres | Baza Teknike: Analiza e elementeve të fundme (FEA) designed steel plates with postweld heat treatment | Përfitimi Operacional: Eliminates frame fatigue and cracking under cyclical highload conditions, sigurimi i integritetit strukturor mbi a 20+ vit jeta e shërbimit | Ndikimi i ROI: Reduces longterm capital expenditure by eliminating premature frame replacement, a common sixfigure cost in severeduty cycles.
Sistem i automatizuar i centralizuar i grasimit | Baza Teknike: Programmable PLCcontrolled lubrication pump feeding all major bearing points | Përfitimi Operacional: Ensures optimal bearing health with precise grease volume and interval control, removing human error from critical maintenance routines | Ndikimi i ROI: Testimi i industrisë tregon a 40% extension in bearing service life, directly lowering spare parts inventory cost and maintenance labor hours.
WedgeLocked Die & Cheek Plate System | Baza Teknike: Mechanically locked wear liners without backing compound | Përfitimi Operacional: Enoses liner changeout time to under 4 hours for both jaws versus an industry average of 812 orë, utilizing standard onsite tools | Ndikimi i ROI: Increases plant availability by over 30 hours per year per liner set change, translating directly to additional saleable tons.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Zgjidhja jonë e policëve të nofullës | Avantazhi (% përmirësim) |
| : | : | : | : |
| Wear Metal Consumption (g/ton) | 1.2 1.8 g/ton (Granit gërryes) | 0.85 1.0 g/ton (Granit gërryes) | ~35% Reduktim |
| Efikasiteti i Energjisë (kWh/ton) | 0.9 1.3 kWh/ton @ CSS 150mm | 0.75 0.95 kWh/ton @ CSS 150mm| ~22% Improvement |
| Intervali i planifikuar i mirëmbajtjes (orët) | Lubrication check every 8 orë; Bearing service ~5,000 hrs| Automated lube system; Bearing service ~7,000 hrs| Labor reduced by 60%; Bearing life +40% |
| Disponueshmëria / Koha e funksionimit (%)| Industry target ~9294% annual availability| demonstruar >96% annual availability in comparable installations| >2 rritje pikë përqindjeje |
5. SPECIFIKIMET TEKNIKE
Model: JC140
Hapja e furnizimit: 1400mm x 1100 mm (55" x 44")
Madhësia maksimale e furnizimit: 1000mm Edge Length
Gama e Kapacitetit: 450 850 MTPH (në varësi të materialit për ushqim & CSS)
Fuqia e makinës: 200 kW (275 HP), Motor elektrik IE3 me efikasitet të lartë
Pesha e thërrmuesit: Përafërsisht 62,000 kg
Ndërtimi i kornizës kryesore: Hardox® 500 steel at wear points; SAE 1020 mild steel stressrelieved fabrication.
Operating Ambient Range: 25°C deri +45 °C (13°F deri +113 °F) me lubrifikantë të përshtatshëm.
Key Component Specs: Kushineta rul sferike; Bosht i çuditshëm çeliku i aliazhuar i falsifikuar; Manganese steel jaw dies (18% Mn).
6. Skenarët e APLIKIMIT
Stacioni Primar Thërrmues i Karierës së Granitit | Sfida: A southeastern US quarry faced premature jaw die wear (<550k ton) and excessive energy costs due to an older crusher's inefficient kinematics.| Zgjidhje: Installation of the JC140 jaw crusher with patented Quattro movement and integrated automation.| Rezultatet: Wear life extended to 850k tons per die set; recorded a 19% reduktimin e konsumit specifik të energjisë (kWh/ton); annual production increased by 18% due to higher throughput and reduced changeout downtime.
LargeScale Infrastructure Project Mobile Crushing Plant| Sfida: A contractor required high mobility between sites but could not compromise on primary crush capacity or reliability when processing variable river gravel and blasted limestone.| Zgjidhje: Deployment of the tracked version of our stone crusher machine with hydraulic setting adjustment and onboard power.| Rezultatet:The plant achieved relocation in under 4 orë; hydraulic adjustment allowed onthefly product sizing changes between contracts; project finished 12 days ahead of schedule due to sustained 98% disponueshmëria operacionale.
7. KONSIDERATA TREGTARE
Të [Manufacturer/Series Name] stone crusher machine is offered in three primary investment tiers:
1. Konfigurimi i bazës: Includes core crusher, motor me makinë & rojet, paneli fillestar,and basic tooling.Pricing typically ranges within established capital budgets for primary crushing assets.
2 .Productivity Package: Adds the automated greasing system,variable frequency drive for soft start/capacity tuning,and wear monitoring sensors.Investment increases by approximately 1520%,with documented payback under 14 months via energy savingsand extended component life.
3 .Total Care Package: Bundles the Productivity Packagewitha comprehensive service agreement covering scheduled maintenance,inspektimet,and preferential parts pricing.This model converts capex to predictable opex.
Financing options include equipment leasing through partnered financial institutionsand rentaltoown programsfor projectbased work.Service packages are available from basic technical supportto fullsite operationand maintenance contracts.
8.FAQ
P:What is the compatibilityof thisjawcrusherwith my existing secondary cone crushersand screens?
A:The discharge gradation curveis highly controllablevia hydraulic CSS adjustment.This allows youto finetune your primary crush productto optimally feedyour secondary circuitreducing recirculating loadand improving overall plant balance.
P:Whatisthe typical operational impact during liner changes?
A:The wedgelock system minimizes impact.Liner replacementfor both fixedand moving jaws typically requiresless thana single8hour shiftwitha threeperson crewusing standard site toolscomparedto industry averages exceeding12hours.
P:What arethe commercial termson critical spare parts?
A.We offer guaranteed inventory holdson key componentslike eccentric shaftsand bearingsfor customersunder service agreements.Pricingis transparentwith tiered discounting basedon package level purchased.
P:Canyourstonecrushermachine handlefeedmaterialwithhigh clayor moisture content?
A.This design excelsin hardrockapplications.For materialswithhigh plasticityor moisturethat risk packingwe recommendprescreeningviaas robust scalperor discussingan alternative impactcrushersolutionfor your specific feedstockanalysis.
P:What foundationrequirementsare necessaryfor stationary installation?
A.Detailed civil engineering drawingsare providedshowingloaddistributionsand anchor bolt patterns.Reinforced concrete foundationsdesignedt absorb dynamic loadsare standardrequirementensuringlongterm stability
P:Istherean optionto remotely monitor themachine'sperformance?
A.The ProductivityPackageincludes provisionfor IoT sensor connectivityallowing key parameterslike powerdrawbearing temperatureand vibrationtobe monitoredviaa secure portalproviding dataford predictive maintenanceplanning
P:Whatisthe lead timefrom orderto commissioning?
A.For standard modelslead timeis typically[XX] weeks.Custom configurationsmay require additional time.A detailed project planincluding factory acceptance testingis providedupon order confirmation
