Eksportues i qëndrueshëm i makinës për polic guri
H1: Engineered for Endurance: The HighYield, LowDowntime Stone Crusher Solution
1. HAPJE NGA PIKA E DIKIMIT
Managing aggregate production is a constant balance between output targets and operational costs. Për menaxherët dhe kontraktorët e impianteve, the core challenges with a stationary stone crusher machine often center on three critical areas:
Kohë joproduktive të paplanifikuara: Dështimet e kushinetave, veshja e komponentëve, dhe prishjet e papritura ndalojnë të gjithë linjën tuaj të prodhimit. Industry averages indicate that every hour of crusher downtime can cost between $5,000 dhe $25,000 në prodhim të humbur, labor inefficiencies, dhe afatet kohore të vonuara të projektit.
Produkt jo konsistent & Cilësia: Fluctuations in feed size or material hardness lead to variable product gradation, producing offspec material that fails to meet contract requirements or requires costly reprocessing.
Shpenzime të larta operative: Rising costs for energy consumption, routine maintenance parts (like manganese liners), and dedicated labor for manual adjustments and monitoring directly erode your profit margins.
Are you seeking a stone crusher machine that delivers predictable performance, extends maintenance intervals, and provides a consistent return on your capital investment?
2. PËRMBLEDHJE E PRODUKTIT
Ky produkt është një detyrë e rëndë, primary jaw crusher machine engineered for the continuous reduction of hard, abrasive quarry rock (granit, bazalt, zhavorr lumi) into primary aggregate. It is designed as the first stage in a multistage crushing and screening plant.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large dump trucks deposit runofquarry material (deri në 1200 mm) directly into the vibrating grizzly feeder (VGFF VGF).
2. Para-Screening & Thërrmues: The VGF removes natural fines and directs sized material to the bypass chute while oversize rock is fed into the crushing chamber.
3. Compressive Reduction: A robust eccentric shaft drives a moving jaw plate against a fixed jaw plate, duke aplikuar forcë të madhe shtypëse për të thyer shkëmbin.
4. Shkarkimi & Transporti: Crushed material exits through an adjustable discharge opening onto a main product conveyor for transport to secondary processing or stockpiling.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për thërrmimin primar të guroreve me tonazh të lartë, operacionet minerare, and largescale infrastructure projects requiring consistent feed of 5001500 TPH.
Kufizimet: Not designed for recycling applications with high levels of rebar or tramp metal without extensive prescreening and protection systems. Maximum compressive strength of feed material should not exceed 350 MPa.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Kinematika e optimizuar | Baza Teknike: Increased nip angle and longer linear crushing stroke | Përfitimi Operacional: Higher volume reduction per cycle, reducing cycle count for same output and promoting slabby product breakage | Ndikimi i ROI: Deri në 15% higher throughput capacity compared to conventional chambers of similar intake size.
Hydrostatic Wedge Adjustment System | Baza Teknike: Hydraulically actuated wedge mechanism for CSS (Cilësimet anësore të mbyllura) control | Përfitimi Operacional: Allows remote adjustment of discharge setting in under 2 minutes for product size changes or wear compensation without stopping the crusher | Ndikimi i ROI: Eliminates manual shim adjustment downtime, duke kursyer një të vlerësuar 12 hours per adjustment event.
Kushineta rul sferike HeavyDuty & Vulat e Labirintit | Baza Teknike: Oversized bearings rated for high radial and axial loads with multistage sealing | Përfitimi Operacional: Extended bearing service life under high shock loads; effective exclusion of dust and contaminants | Ndikimi i ROI: Field data shows bearing service intervals extended by 4060%, reducing part replacement frequency and associated labor.
BoltOn Wear Liners with Lifting Lugs | Baza Teknike: Highgrade manganese steel liners secured with captive bolts | Përfitimi Operacional: Safer and faster liner changes; eliminates backing material headaches; allows for liner profile optimization | Ndikimi i ROI: Reduces typical liner changeout time by approximately 30%, rritja e disponueshmërisë së impiantit.
Baza motorike e integruar & Belt Drive Guarding | Baza Teknike: Unified baseplate for crusher motor and sheaves with full perimeter guarding | Përfitimi Operacional: Simplified foundation requirements; ensures operator safety; reduces installation time and cost | Ndikimi i ROI: Cuts installation mechanical costs by an estimated 20% due to preassembled modules.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Our Stone Crusher Machine Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~8590% (planifikuar & ndalesa të paplanifikuara) |>92% (with scheduled maintenance only) |>5% rritja e orëve produktive |
| Tonnage per Manganese Wear Life| Ndryshon sipas llojit të shkëmbit; bazë = 100%| Deri në 135% of baseline tonnage| Deri në 35% jetë më e gjatë e veshjes |
| Konsumi specifik i energjisë (kWh/ton)| Vija bazë = 100%| Përafërsisht 92% e bazës| ~8% reduction in energy cost per tonne |
| Koha e rregullimit të CSS (Mekanike)| 6090 minuta (shima manuale)| <2 minuta (hydraulic wedge)| ~97% faster adjustment |
5. SPECIFIKIMET TEKNIKE
Emërtimi i modelit: JC1400 HeavyDuty Primary Jaw Crusher
Hapja e furnizimit: 1400mm x 1200 mm
Madhësia maksimale e furnizimit: 1200mm gjatësia e skajit
Gama e cilësimeve anësore të mbyllura: 150mm 300 mm
Gama e Kapacitetit: 550 1,450 ton në orë (varur nga CSS & material)
Kërkesa e fuqisë së makinës: 250 motor elektrik kW (standarde)
Pesha e thërrmuesit (excluding motor): Përafërsisht 86,000 kg
Specifikimet kryesore të materialit:
Korniza kryesore: Fabricated steel plate ASTM A36
Pllakat e nofullës / Liners: Austenitic Manganese Steel ASTM A128 Gr B3/B4
Bosht ekscentrik: Çeliku i aliazhuar i falsifikuar EN24 / SAE4340
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Dust suppression system compatible.
6. Skenarët e APLIKIMIT
Granite Quarry Expansion Project – Southeast Asia
Sfida:A major quarry needed to increase primary crushing capacity by over 40% to supply a new highway project but had limited space for new foundations and needed to minimize disruption to existing operations.
Zgjidhje:The JC1400 stone crusher machine was selected due to its compact integrated base design allowing it to be positioned on a new reinforced concrete pad adjacent to the existing line. Its hydraulic CSS adjustment allowed quick optimization between ballast and base layer aggregate production.
Rezultatet:The crusher was commissioned within the planned 8week window. It achieved an average throughput of 1,100 TPH of granite while reporting specific energy consumption 7% below projections.
Basalt Aggregate Production – Middle East
Sfida:The client faced excessive wear costs and unpredictable downtime from their previous primary crusher when processing highly abrasive basalt. Product gradation consistency was also a concern.
Zgjidhje:The implementation focused on our machine’s optimized kinematics for better breakage patterns and its heavyduty bearing/sealing package specifically suited for abrasive conditions.
Rezultatet:Manganese liner life increased by an average of 28%, directly lowering costpertonne wear costs. Crusher availability increased from 87% deri në fund 93% in the first year of operation due to reduced bearingrelated interventions.
7. KONSIDERATA TREGTARE
Our stone crusher machines are offered in clear pricing tiers based on capacity class:
Niveli A (1200 TPH). Transparent quotations include standard factory testing protocols.
Karakteristikat opsionale përfshijnë:
Integrated automatic lubrication systems,
Rock breaker boom systems,
Dust encapsulation kits,
Sensorë të avancuar të monitorimit të gjendjes.
Paketat e shërbimit janë të disponueshme veçmas:
Garancia bazë,
Extended Protection Plans covering major components,
Annual Inspection Contracts,
Onsite operator training modules.
Financing options can be structured through our partners as capital leases or operating leases with potential buyout options at term end.
8.FAQ
Q1:What is the compatibility with my existing secondary cone crushers or screens?
A1:The hydraulic CSS adjustment allows precise control over your primary crushed product size distribution (300mm), enabling you to optimize feed for your downstream equipment's specific cavity or screen decks.
Q2:What is the expected impact on my overall plant power draw?
A2.Field data indicates this design can reduce specific energy consumption by approximately 8%. However total plant impact depends on secondary processes; our engineers can model this based on your flow sheet.
Q3:Cilat janë kushtet standarde të pagesës?
A3.Terms are typically 30% down payment upon order confirmation 60% prior to shipment 10% upon completion of commissioning documentation
Q4:What level of technical support is provided during installation?
A4.We provide comprehensive foundation drawings mechanical erection manuals electrical schematics One supervisory engineer is included standard for up 10 days onsite during commissioning
P5:What is lead time from order placement?
A5.For standard models like JC1400 lead time is typically 16 weeks exworks This includes manufacturing quality control testing painting
P6:What key spare parts should we stock initially?
A6.We recommend initial stocking one set jaw plates one set toggle plates necessary hydraulic seals This minimizes risk waiting first major wear event
P7:What training do you provide our operators?
A7.Training covers safe daily operation routine inspection points troubleshooting common alarms proper procedures CSS adjustment liner changeout
