Specifikimet e minierave të qëndrueshme të gurit gëlqeror
H1: Optimize Your Quarry Output with Advanced Limestone Crushing Solutions
1. HAPJE NGA PIKA E DIKIMIT
Managing a limestone quarry’s primary crushing station is a critical bottleneck. Ushqim i paqëndrueshëm, material gërryes, and relentless operational demands translate directly into profit erosion. A po përballeni me këto sfida të vazhdueshme??
Kohë joproduktive të paplanifikuara: Ndalesa të paplanifikuara për shkak të bllokimeve të thërrmuesit, dështimet e lidhura me veshjen, or component breakdowns halt your entire downstream process. Industry averages indicate that each hour of primary crushing downtime can cost over $5,000 në prodhim dhe punë të humbur.
Kostot e larta operacionale: Premature wear on manganese steel jaws and liners requires frequent, costly replacements. Inefficient power draw from poorly matched or outdated crushers inflates your energy expenditure, one of the plant's highest variable costs.
Inconsistent Product Sizing: Variability in feed size and moisture content leads to uneven discharge from the primary crusher. This places undue stress on secondary and tertiary stages, reducing their efficiency and compromising final product gradation.
Rigid Setup Limitations: Fixed primary crusher installations lack the flexibility to adapt to changing face locations or varying geology, leading to extended rehandling with loaders and increased fuel costs.
Pyetja qendrore për menaxherët e uzinës është e qartë: how can you achieve higher throughput with greater reliability while controlling the costperton metric?
2. PËRMBLEDHJE E PRODUKTIT
Të Mobile Primary Jaw Crusher represents a paradigm shift in initial limestone size reduction. This selfcontained trackmounted unit integrates a highcapacity jaw crusher, ushqyes grizzly vibrues, and onboard power system into a single mobile platform.
Rrjedha e punës operative:
1. Ushqyerja e drejtpërdrejtë e fytyrës: The unit positions directly at the quarry face or shot pile, minimizing haulage distance for excavators or wheel loaders.
2. Integrated PreScreening: The aggressive grizzly feeder bypasses fines directly to the discharge conveyor, reducing crusher cavity wear and increasing effective capacity.
3. Thërrmimi primar: A robust jaw crusher reduces runofquarry limestone to a consistent nominal size suitable for conveyor transport to secondary processing.
4. Direct Discharge: Crushed material is conveyed to either a stockpile or directly into the feed hopper of your downstream plant.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for largescale quarrying operations, mining contracts requiring relocation, and operations with multiple faces or satellite deposits. Optimal for limestone with a compressive strength below 250 MPa.
Kufizimet: Not designed for highly abrasive silicified limestone without specific liner options. Maximum feed size is governed by crusher model dimensions; oversize boulders require prebreaking.
3. TIPARET THEMELORE
Direct Feed Optimization | Baza Teknike: Integrated vibrating grizzly feeder (VGFF VGF) with bypass chute | Përfitimi Operacional: Heq gjobat para shtypjes, reducing chamber wear and preventing packing | Ndikimi i ROI: Të dhënat në terren shfaqen deri në 15% reduction in liner wear costs and a 1020% increase in effective throughput.
Rregullimi hidraulik & Pastrimi | Baza Teknike: PLCcontrolled hydraulic system for CSS adjustment and uncrushable release | Përfitimi Operacional: Enables quick product size changes and automatic clearing of stall events without manual intervention | Ndikimi i ROI: Redukton kohën e rregullimit me 90% kundrejt shimave manuale; prevents major downtime from tramp metal events.
DieselElectric Hybrid Drive | Baza Teknike: Niveli 4 Final diesel engine generating power for allelectric crusher & conveyor drives | Përfitimi Operacional: Eliminates clutch/belt maintenance; provides optimal torque at variable speeds; significantly quieter operation | Ndikimi i ROI: Testimi i industrisë tregon deri në 25% lower fuel consumption compared to direct dieselhydraulic drives.
Dizajni i avancuar i pjesëve të veshjes | Baza Teknike: Computermodeled jaw die profiles using ultrahigh tensile manganese steel | Përfitimi Operacional: Achieves more interparticle crushing for better shape, extends service life through optimized kinematics | Ndikimi i ROI: Increases wear life by an average of 30%, uljen e kostos për materialet harxhuese.
Kontrolli inteligjent i procesit (IPC) Sistemi | Baza Teknike: CANbus system monitoring load, tërheqja e fuqisë, temperatura, and feed level | Përfitimi Operacional: Automatically regulates feeder speed to maintain optimal cavity fill and protects against overloads | Ndikimi i ROI: Maximizes throughput while preventing damage; operator telemetry reduces troubleshooting time.
Aftësia e Zhvendosjes së Shpejtë | Baza Teknike: Trackmounted chassis with hydraulic setup functions (folding conveyors/hydraulic legs) | Përfitimi Operacional: Full relocation between faces can be completed in under 30 minuta nga një operator i vetëm | Ndikimi i ROI: Eliminates need for multiple fixed plants; enables singleunit coverage of large or complex sites.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Impiante fikse) | Mobile Primary Jaw Crusher Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Koha e konfigurimit/zhvendosjes| Ditët (civil works required) | 95% Më shpejt |
| Fuel Consumption per ton| Baza bazë (Loader haulage + fixed plant) | Direct face feeding + hybrid drive| Deri në 25% Reduktimi |
| Liner Wear Life (Mn14%)| Standard profile design| Optimized computermodeled profile| ~30% Extension |
| Fleksibiliteti Operacional| Fixed location; limited feed points| Follows the face; multiple deposit sites| Transformational |
| Labor for CSS Adjustment| Rregullimi manual i shiritit (~2 hours)| Hydraulic adjustment via HMI (~5 mins)| ~90% Reduktim |
5. SPECIFIKIMET TEKNIKE
Referenca e modelit: MPJC130
Lloji i Thërrmuesit: Polic Nofulla e vetme me ndërrim
Hapja e furnizimit: 1,300 x 900 mm
Madhësia maksimale e furnizimit: 800 mm gjatësia e skajit
Cilësimet anësore të mbyllura (CSS) Gama: 100 250 mm (i rregullueshëm në mënyrë hidraulike)
Gama e Kapacitetit (Gëlqeror): Deri në 600 ton në orë (varur nga CSS & material)
Sistemi i drejtimit: DieselElectric Hybrid – Tier 4 Final diesel engine generating power for electric crusher motor & transportues.
Transportuesi kryesor: Belt width: 1,400 mm / Discharge height: ~4.2 m (i rregullueshëm në mënyrë hidraulike)
Ushqyes: Ushqyes vibrues Grizzly (VGFF VGF) with integral prescreen section.
Gjurmoni Lëvizshmërinë: Hydraulic drive system for onsite movement.
Kornizë & Komponentët: Highgrade structural steel; abrasionresistant steel liners in hopper and chutes.
Gama e temperaturës së funksionimit: 20°C deri +45 °C
Shtypja e pluhurit: Integrated spray bar system manifold ready for connection.
6. Skenarët e APLIKIMIT
Large MultiFace Quarry Operation | Challenge A major cement producer needed to reduce haulage costs from three distinct faces over a 2km site area while maintaining consistent feed to their central processing plant.| Solution Deployment of one Mobile Primary Jaw Crusher relocated every 46 weeks between faces based on extraction sequencing.| Results Elimination of two dedicated haul trucks resulted in annual fuel savings exceeding $180k. Consistent primary product improved secondary cone crusher efficiency by an estimated 8%.
New Greenfield Site Development Challenge A contractor won a shortterm mining lease but faced prohibitive capital costs for installing fixed crushing infrastructure.| Solution Utilizing a Mobile Primary Jaw Crusher on a rentalwithpurchaseoption plan provided immediate crushing capability without permanent investment.| Results The site achieved full production within two weeks of equipment arrival. The client processed over 500kt of limestone during the contract period with positive net cash flow from month one.
7. KONSIDERATA TREGTARE
Our solutions are offered through flexible commercial models tailored to your operational timeline:
Nivelet e çmimeve të pajisjeve
Base Configuration MPJC130 Unit
Advanced Package Includes IPC System upgraded dust suppression fan package
Arctic/Package Includes coldweather engine preheaters insulated hydraulics
Optional features include magnetic separators radio remote control extended discharge conveyors
Paketat e Shërbimit:
Platinum Support Plan Includes scheduled maintenance parts kits labor priority response guaranteed uptime commitment
Gold Maintenance Plan Covers all scheduled servicing inspections with parts at preagreed rates
Opsionet e financimit të disponueshme:
Full capital purchase operating lease rental agreements renttoown structures tailored financing can be arranged through our industrial partners
8.FAQ
Cila është koha tipike e dërgimit nga vënia në punë e porosisë?
For standard models lead time is typically weeks Custom configurations may require additional time Detailed project planning is initiated upon order
How does this unit integrate with my existing secondary plant?
The unit discharges via an onboard conveyor designed stockpile material or integrate directly into your existing plant feed hopper Conveyor length discharge height are specified during initial consultation
Cilat janë kërkesat e vazhdueshme për mirëmbajtje?
Daily greasing walkaround checks Weekly inspection of wear parts The IPC system provides predictive maintenance alerts Service intervals are at recommended hour milestones outlined in the support plan
Can it handle other materials besides limestone?
While optimized for limestone applications are possible for other aggregates like granite basalt demolition concrete subject specific model configuration liner selection review
Çfarë trajnimi ofrohet stafi i mirëmbajtjes së operatorëve?
We provide comprehensive onsite operational training technical manuals access our online portal video library Training focuses safe efficient operation basic troubleshooting procedures
