E qëndrueshme 250 300tph Shitësi i fabrikës së dërrmimit të gurëve
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni një operacion agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, një fabrikë dërrmuese guri 250300 tph është një aset kritik i prodhimit, yet its performance often dictates your entire site's financial health. Sfidat e zakonshme përfshijnë:
Produkt i paqëndrueshëm: Fluctuations below the 300tph target due to bridging, improper feed distribution, or component mismatch, directly costing you in lost revenue per operating hour.
Koha e tepruar joproduktive: Unplanned stops for maintenance on critical components like crusher jaws, kone, or feeders create cascading delays across your loading and hauling operations.
Kostot e larta operacionale: Spiking energy consumption from inefficient crushing chambers and conveyor systems, coupled with frequent wear part replacement, squeezes your margin.
Ndryshueshmëria e cilësisë së produktit: Pamundësia për të përmbushur vazhdimisht produkte të shumëfishta specifikash (p.sh., material bazë, patate të skuqura, pluhuri) leads to premium product shortfalls and excess waste stockpiles.
Shkallueshmëria & Jofleksibiliteti: A plant that cannot be easily adapted for future feed material changes or final product requirements becomes a capital liability.
A ofron konfigurimi juaj aktual një tonazh të parashikueshëm me një kosto të kontrolluar për ton? Can you adapt to changing market demands without a complete overhaul? The solution lies in a sustainably engineered 250300tph stone crushing plant designed from the ground up for operational excellence and longterm ROI.
2. PËRMBLEDHJE E PRODUKTIT
This product is a complete stationary or semistationary 250300 tonperore (tph) impiant për thërrmimin dhe skanimin e shkëmbinjve të fortë. It is engineered for primary contractors and mining operations requiring consistent, prodhimi me volum të madh të agregateve për bazën rrugore, asfalt betoni, dhe çakëll hekurudhor.
Rrjedha e punës operative:
1. Reduktimi Primar: Dumpfed material is consistently metered by a heavyduty vibrating grizzly feeder to a robust primary jaw crusher for initial size reduction.
2. E mesme & Thërrmimi terciar: The crushed material is conveyed to secondary cone crushers for further reduction, with optional tertiary cone or impact crushers for precise shaping and fines control.
3. Shqyrtimi i materialit: Multipledeck vibrating screens accurately separate the crushed stone into specified size fractions.
4. Grumbullimi i rezervave & Riqarkullimi: Materiali onspec përcillet në rezervat e përcaktuara. Oversize material is automatically recirculated back into the crushing circuit for optimal efficiency.
Fusha e Aplikimit: Ideale për përpunimin e granitit, bazalt, gur gëlqeror, dhe agregate të tjera rezistente ndaj gërryerjes. E pershtatshme per projekte te medha infrastrukturore, operacionet tregtare të guroreve, dhe oborre të dedikuara të furnizimit agregat.
Kufizimet: Not designed for very soft or nonabrasive materials like chalk or clay without specific configuration adjustments. Site requires adequate space for plant layout and stockpile management.
3. TIPARET THEMELORE
Sistemi inteligjent i kontrollit të ushqimit | Baza Teknike: Ngasja me frekuencë të ndryshueshme (VFD) on feeder & loadsensitive automation | Përfitimi Operacional: Maintains optimal chokefeed condition for crushers without overloading | Ndikimi i ROI: Deri në 15% higher throughput efficiency and 1020% reduction in crusher liner wear.
Hybrid Crushing Chamber Design | Baza Teknike: Optimized geometry combining aggressive nip angle and sufficient stroke | Përfitimi Operacional: Delivers higher reduction ratios per stage while minimizing slabby product | Ndikimi i ROI: Reduces required crushing stages in some layouts, lowering capital outlay and energy draw.
Grasimi i centralizuar & Monitorimi i gjendjes | Baza Teknike: Automated lubrication system with flow sensors and centralized diagnostic points | Përfitimi Operacional: Ensures bearing health, prevents failures, and reduces manual maintenance time by approximately 30% | Ndikimi i ROI: Directly lowers risk of catastrophic bearing failure causing 24+ orë joproduktive.
Modular Electrical Control System | Baza Teknike: PLCbased control with individual motor starters and fault indication | Përfitimi Operacional: Enables quick fault isolation by operators; simplifies future circuit expansion or modification | Ndikimi i ROI: Reduces meantimetorepair (MTTR) nga një vlerësuar 40%, preserving daily production targets.
Korniza e transportuesit me forcë të lartë | Baza Teknike: Lattice structure design with CADoptimized stress distribution | Përfitimi Operacional: Provides exceptional stability under maximum load with reduced vibrationinduced fatigue cracking | Ndikimi i ROI: Extends structural life of conveying system beyond standard industry frames by years.
Integrimi shumëfazor i shtypjes së pluhurit | Baza Teknike: Strategically placed spray nozzles at transfer points with water recycling settlement ponds| Përfitimi Operacional: Maintains regulatory compliance for particulate emissions without excessive water usage| Ndikimi i ROI: Avoids potential fines and work stoppages while controlling water procurement costs.
Unified Access & Maintenance Platforming| Baza Teknike: Integrated walkways, shkallët, and service platforms around all major components| Përfitimi Operacional: Ofron të sigurt, efficient access for daily inspections and routine maintenance tasks| Ndikimi i ROI: Enhances worker safety compliance and reduces service time by providing direct tool access.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (250300tph Bimë) | Our Sustainable 250300tph Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria e përgjithshme (%) | 85 90% (E planifikuar & Kohë joproduktive të paplanifikuara) | Synimi >93% (SystemEngineered Reliability) | +3 te +8 pikë përqindjeje |
| Konsumi i Energjisë (kWh/ton)†| Ndryshon shumë; bazë = 1.0 kWh/ton (Site Specific)| Estimated Reduction via system optimization‡| Deri në 15% për ton të përpunuar |
| Kostoja e pjesës së veshjes ($/ton i përpunuar)| Highly material dependent; baseline = X $/ton‡‡| Lowered via optimized chamber design & metallurgy‡‡‡| Reduktimet e dokumentuara të 10% te 25% |
| Konfigurimi / Koha e rikonfigurimit (Ditët)| For modular plants requiring screen/crusher repositioning:| Preengineered modular connections & standardized supports:| 30% less labor time required |
\Availability based on recommended maintenance schedules.
†Comparison requires identical feed material analysis.
‡Achieved through VFD optimization on noncritical loads & motorë me efikasitet të lartë.
‡‡Example figure; actual cost varies by rock type.
‡‡‡Based on field data from comparable installations using premium manganese steel alloys.
5. SPECIFIKIMET TEKNIKE
Nominal Design Capacity: 250 300 tonë metrikë në orë (275 330 SHBA tph), në varësi të fortësisë së materialit ushqimor (<200 Mpa rekomandohet), shpërndarja e madhësisë (<750mm typical max feed), dhe gradimi i kërkuar i produktit.
Kërkesa primare e energjisë: Përafërsisht. 450 550 Ngarkesa totale e lidhur kVA. Plant designed for mains grid connection; diesel generator options available.
Specifikimet kryesore të materialit:
Crusher Liners/Breakage Parts: Çeliku i manganit premium (18%22% Mn).
Rripa transportues: Minimum EP630/4 fabric ply or ST2000 steel cord rated belts at highstress points.
Punime strukturore prej çeliku:Minimumi i notës S355JR; shotblasted & primed.
Dimensionet fizike (Gjurmë e përafërt): Highly layoutdependent; typical Lshaped configuration requires ~80m x 45m (~260ft x150ft). Detailed GA drawings provided during engineering phase.
Gama e funksionimit të mjedisit: Designed standard operating temperature range from 20°C to +45°C (4°F deri +113 °F). Optional coldclimate packages include heated lubrication systems; hotclimate packages feature enhanced cooling systems.
6. Skenarët e APLIKIMIT
Highway Construction Project Supply Hub
Sfida: A contractor needed guaranteed daily supply of three distinct aggregate products (Class II Base Rock 57 Guri 8 Chips) from local hard granite meeting strict state DOT specifications Project timeline penalties were tied to delivery delays
Solution Implementation of our configured sustainable stone crushing plant featuring primary jaw secondary cone tertiary cone crushers in closed circuit with tripledeck screening
Results The plant achieved consistent output of tph meeting all gradation specs simultaneously Reduced reliance on multiple subcontractors resulting in direct control over supply chain Postproject analysis showed costperton savings versus purchased materials funding the plants relocation
Commercial Limestone Quarry Expansion
Challenge An existing quarry operation was bottlenecked at tph by an aging twostage plant unable to produce sufficient quantities of manufactured sand Msand needed as a highvalue product line
Solution A new tph tertiaryfocused circuit was integrated alongside existing primary crushing This included a specialized vertical shaft impact VSI crusher module within our sustainable plant design
Results The new circuit added tph of Msand meeting ASTM C specifications creating access new concrete market Plant availability improved due modernized controls reducing electrical faults Production flexibility allowed quick shifts between aggregate blends based demand
Kontraktor i Infrastrukturës në shkallë të gjerë
Challenge A firm specializing in dam construction required an onsite highcapacity plant process very abrasive river basalt High wear costs unpredictable breakdowns were crippling their previous mobile fleet
Solution Deployment semistationary version our sustainable stone crushing plant emphasizing ease relocation between project sites along with enhanced wear part designs specifically basalt
Results Wear part life increased average compared previous equipment Plant mobility allowed it serve multiple project phases within same master site eliminating need lease additional capacity Project managers reported improvement budget adherence raw material production costs
KONSIDERATA TREGTARE
Nivelet e çmimeve:
1\. Base Plant Package Includes primary secondary crushing modules basic screening tower stockpile conveyors electrical control cabin Priced as turnkey FOB factory
2\. Enhanced Configuration Adds tertiary shaping crusher automated dust suppression system upgraded PLC controls extended service platforms Includes commissioning supervision
3\. FullScope Project Package Comprehensive solution including civil layout engineering erection supervision onsite operator training extended warranty package Financing leasing support available
Karakteristikat opsionale:
\ Moduli i prodhimit të energjisë me naftë në bord
\ Automated belt weighing sampling systems
\ Advanced rock level monitoring bin systems prevent overflows
\ Remote monitoring telematics package realtime operational data access
Paketat e Shërbimit:
\ Standard Warranty months parts labor major components excluding wear items
\ Annual Maintenance Contract Includes scheduled inspections priority parts dispatch discounted labor rates guaranteed response times
\ FullService Agreement Covers all planned maintenance wear part replacement performance guarantees based agreed KPIs fixed annual fee
Financing Options Available through partner institutions include capital equipment loans operating leases finance leases Structures tailored match project cash flow timelines typically ranging years
FAQ
Q What level site preparation civil works required this scale plant?
A Detailed geotechnical report foundation drawings are provided Our engineering team can specify requirements which typically involve substantial concrete footings primary secondary units conveyor piers Professional civil contractor required execute site prep
Q How does this plant handle sticky or claycontaminated feed material?
A While designed hard rock options include stepped grizzly deck scalping screen remove fines clay prior primary crusher reducing risk packing bridging Critical but not core function highly clayey materials may require prewashing stage not included standard scope
Q What typical lead time from order commissioning?
A For standard configurations lead time ranges months depending complexity Final timeline confirmed upon completion detailed engineering review Current global supply chain conditions may affect specific component deliveries which we monitor transparently
Q Janë pjesë këmbimi lehtësisht të disponueshme globalisht?
A Yes We maintain consolidated bill materials BOM using industrystandard bearings seals other consumables Major proprietary components like crusher mantles jaw plates held regional warehouses support fast delivery partnerships established local distributors key markets
Q Can existing equipment integrated into new plant design?
A Potentially yes Feasibility study conducted evaluate compatibility your current crushers screens conveyors electrical infrastructure Integration possible often requires interface modules control system upgrades ensure seamless operation new sections
Q What operator skill level required run this system effectively?
A The control system designed intuitive interface However we recommend minimum weeks onsite training provided our engineers covering startup shutdown procedures routine checks basic troubleshooting We provide comprehensive operations maintenance manuals digital formats
