Stone Crusher Plant Suppliers Competitive Price
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, Sfidat kryesore në dërrmimin parësor shpesh përqendrohen në tre fusha kritike:
Kohë joproduktive të paplanifikuara: Dështimet e kushinetave, unexpected wear part changes, and mechanical breakdowns halt your entire downstream process. Every hour of lost production can represent thousands in lost revenue and idle labor costs.
Produkt i paqëndrueshëm & Forma e produktit: Fortësia dhe madhësia e luhatshme e materialit të ushqimit mund të shkaktojë marrje mbytjeje ose kavitacion, leading to suboptimal tonnage and poor particle shape that affects secondary crushing efficiency and final product value.
SkyHigh Maintenance Complexity & Kostot: Traditional designs require extensive manual adjustment, frequent lubrication interventions, and lengthy procedures for wear part replacement, demanding significant skilled labor hours.
How do you select a primary stone crusher plant that delivers not just raw power, but predictable performance, simplified maintenance, and a demonstrable return on investment? The solution requires a focus on engineered reliability and operational intelligence.
2. PËRMBLEDHJE E PRODUKTIT: PRIMARY JAW CRUSHER STATION
This product description details our heavyduty mobile primary jaw crusher plant, engineered for the first stage of rock reduction in quarrying, minierave, dhe aplikimet e riciklimit të prishjes. The plant is designed as a selfcontained crushing station for processing hard abrasive materials like granite, bazalt, dhe betonit të ricikluar.
Rrjedha e punës operative:
1. Feed: Dump trucks or wheel loaders deposit runofquarry material (deri në madhësinë e specifikuar të ushqimit) into the vibrating grizzly feeder (VGFF VGF).
2. Para Ekrani & Thërrmoni: The VGF removes fines from the feed stream via a bypass chute while directing oversize material evenly into the robust jaw crusher cavity.
3. Reduktimi Primar: The jaw crusher utilizes compressive force to break large rocks into smaller fragments (typically 150mm 200mm).
4. Shkarkimi: Crushed material is discharged onto the main product conveyor for transport to the next stage or a stockpile.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for primary crushing of hard rock (Rezistenca Kompresive > 250 MPa), gur gurore i shpërthyer, construction demolition waste, dhe zhavorr lumi.
Kufizimet: Jo i përshtatshëm për ngjitës, materiale të pasura me argjilë pa parapërpunim. Maximum feed size is fixed by crusher inlet dimensions; oversize rock requires preblasting or breaking.
3. TIPARET THEMELORE
Dizajni i nofullës së dhomës së thellë | Baza Teknike: Optimized nip angle and longer crushing zone | Përfitimi Operacional: Rrit kapacitetin deri në 10% versus standard chambers and produces a more consistent product gradation with less slabby output. | Ndikimi i ROI: Higher throughput per fuel/power unit consumed improves costperton metrics.
Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Zëvendëson pllakat tradicionale të ndërrimit mekanik me një cilindër hidraulik të dyfishtë. | Përfitimi Operacional: Enables remote clearing of chamber blockages in minutes instead of hours and allows quick CSS adjustment under load for product size changes. | Ndikimi i ROI: Reduces downtime from tramp metal events by over 80% and minimizes noncrushing time during product changeovers.
Integrated HeavyDuty Grizzly Feeder | Baza Teknike: Stepped grizzly bars with high stroke amplitude. | Përfitimi Operacional: Effectively scalps fines to reduce crusher cavity packing while handling severe impact from direct truck dumping. | Ndikimi i ROI: Improves overall plant efficiency by up to 15% by optimizing crusher load and protecting belts from fines spillage.
PLCBased Plant Control System | Baza Teknike: Centralized control panel with CANBUS communication monitoring key parameters (tërheqja e fuqisë, presioni, temperatura). | Përfitimi Operacional: Provides operators with realtime diagnostics, historical trend data for predictive maintenance, and automated startup/shutdown sequences. | Ndikimi i ROI: Lowers risk of catastrophic failure through early warning alerts and standardizes operation to reduce human error.
Unified Greasing System & Platformat e Shërbimit | Baza Teknike: Centralized lube points routed to groundlevel access with automated timerbased greasing options. | Përfitimi Operacional: Cuts routine service time by half by eliminating the need to access multiple highpoint bearings individually during daily checks. | Ndikimi i ROI: Reduces scheduled maintenance labor costs and enhances technician safety.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Zgjidhja jonë primare e thërrmuesit të nofullës | Avantazhi (% përmirësim) |
| : | : | : | : |
| Veshin Part Life (Mn18/22 Jaws) | ~120,000 MTon (Granit gërryes) | ~150,000 MTon (Granit gërryes) | +25% Jetë e zgjatur |
| Chamber Clearance Time (Blockage)| Manual / Mekanike; 24 hours average| Ndërrimi hidraulik; <15 minutes typical| 90% Downtime Reduction |
| Average Power Consumption per Tonne| Baseline Reference| Deri në 8% lower due to optimized kinematics & dizajni i dhomës| 8% Efikasiteti i Energjisë|
| Daily WalkAround Inspection Time| ~45 minutes (multiple access points)| ~25 minutes (centralized systems & platformat)| 44% Labor Time |
5. SPECIFIKIMET TEKNIKE
Modeli i Thërrmuesit: JC145 HeavyDuty Jaw Crusher
Hapja e furnizimit: 1400mm x 1100 mm
Madhësia maksimale e furnizimit: 1000mm gjatësia e skajit
Cilësimet anësore të mbyllura (CSS) Gama: 150mm 250mm (i rregullueshëm në mënyrë hidraulike)
Gama e Kapacitetit: Deri në 750 MTPH, në varësi të materialit ushqimor dhe CSS.
Power Plant Options: Niveli 4 Final / Stage V dieselelectric hybrid or direct electric drive (400V/50Hz ose i personalizueshëm).
Fuqia totale e instaluar: ~440 kW
Transportuesi kryesor: Gjerësia e rripit 1400 mm; discharge height adjustable up to 5m.
Ndërtimi i kornizës: Hightensile steel plate with reinforced stress zones; abrasionresistant liners at impact points.
Gama e temperaturës së funksionimit: 25°C to +45°C with standard fluid packages.
Capacity based on crushed granite with bulk density 1.6 t/m³.
6. Skenarët e APLIKIMIT
Nxjerrja e gurëve të fortë – Prodhimi i agregatit të granitit
Sfida: A granite quarry faced excessive downtime from uncrushable material causing shearpin failures on their old jaw crusher. Replacement procedures took a full shift each occurrence.
Zgjidhje: Implementation of our mobile primary jaw crusher plant featuring the hydraulic toggle system for automatic uncrushable material release.
Rezultatet: Elimination of shearpin related stoppages. Chamber clearing events now resolved in under 20 minutes versus 8+ hours previously, increasing annual available production time by an estimated ~300 hours.
Large Infrastructure Project – OnSite Basalt Processing
Sfida: A major highway project required consistent highvolume production of base materials across multiple work fronts within a tight schedule.
Zgjidhje: Deployment of two identical primary jaw crusher plants with PLC control systems for consistent operation by different crews.
Rezultatet: Arritja e xhiros së qëndrueshme të >700 MTPH per plant with matched product gradation from both sites due to precise hydraulic CSS control. Project completed aggregate production phase two weeks ahead of schedule.
7. KONSIDERATA TREGTARE
Our primary jaw crusher plants are offered in clear pricing tiers based on configuration:
1. Niveli i bimëve bazë: Includes core jaw crusher station with basic grizzly feeder, main conveyor, dieselelectric power pack, dhe platformat e vendkalimeve.
2. Niveli i performancës (Më e zakonshme): Adds hydraulic CSS adjustment & blockage clearing system, integrated metal detector on feeder belt PLC control system with advanced diagnostics.
3. Niveli Premium: Includes all Performance features plus extended service packages remote telematics gateway automated central greasing system upgraded heavyduty wear liners throughout
Optional features include dust suppression systems magnetic cross belt separator various side conveyor configurations
We offer comprehensive service packages ranging from annual inspection plans to fullsite operationandmaintenance contracts Financing options including equipment leasing rentaltoown agreements are available through our partners
FAQ
Q1 Is this stone crusher plant compatible with my existing secondary cone crushers screen decks?
Our plants are designed as modular units Standard discharge heights conveyor widths can be configured match most common downstream equipment layouts We provide detailed interface specifications facilitate integration
Q2 What is the expected impact on my operational labor requirements?
Field data shows these plants reduce daily inspection time simplify routine tasks However we recommend initial training focused on utilizing PLC data predictive maintenance rather than reactive repairs potentially reallocating labor resources
Q3 How does pricing compare traditional stationary primary crushing setup?
Initial capital outlay may be comparable highly engineered stationary foundations conveyors However total installed cost often lower due reduced civil works mobility offers significant value projects requiring relocation
Q4 What are standard commercial terms delivery lead times?
Standard terms involve progress payment against manufacturing milestones Lead times typically range from weeks depending model complexity current order backlog confirmed upon project specification
Q5 What level site preparation required before installation?
A stable compacted level working platform sufficient bearing capacity support total plant weight required Unlike stationary plants extensive concrete foundations not necessary reducing site preparation time cost
Q6 Can you provide performance guarantees?
Yes we offer guaranteed capacity wear part life metrics based specific agreedupon feed material laboratory analysis These form part commercial agreement ensure performance meets your production targets
