Stone Crusher Plant Manufacturer Catalog

Përshkrimi i shkurtër:

1. HAPJA E NGA PAINPOINT Po përshkallëzojnë kostot operacionale dhe kohën e paparashikueshme të joproduktive duke gërryer marzhet e përgjithshme të prodhimit? Plant managers and engineering contractors consistently face critical challenges in primary crushing operations: konsumi i tepërt i pjesës së konsumit nga materiali ushqimor gërryes, ndalesa të paplanifikuara për shkak të metaleve të trapave ose të pakthyeshmeve, and inconsistent feed rates that create bottlenecks downstream. Këto çështje…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Plant managers and engineering contractors consistently face critical challenges in primary crushing operations: konsumi i tepërt i pjesës së konsumit nga materiali ushqimor gërryes, ndalesa të paplanifikuara për shkak të metaleve të trapave ose të pakthyeshmeve, and inconsistent feed rates that create bottlenecks downstream. These issues directly translate to high maintenance labor costs, orët e humbura të prodhimit, and compromised final product gradation.

What if your primary crusher could actively protect itself from damage? Si do të një 20% reduction in liner wear change your annual operating budget? Can your current setup maintain optimal throughput with varying feed sizes and hardness? Zgjidhja nuk qëndron vetëm në një polic, but in an integrated primary crushing station engineered for resilience and control.

2. PËRMBLEDHJE E PRODUKTIT

Të APC Series Primary Jaw Crusher Station është një detyrë e rëndë, fixedplant solution designed for the first reduction of hard rock and ores. This turnkey module integrates the crusher, ushqyes grizzly vibrues, and onboard walkways into a single, preassembled unit for streamlined installation.

Rrjedha e punës operative:
1. Feed & Skalping: Runofmine material is deposited onto the integral vibratory grizzly feeder, i cili heq materialin e imët me madhësi të vogël për të anashkaluar thërrmuesin, përmirësimin e efikasitetit të përgjithshëm.
2. Reduktimi Primar: Oversize material is directed into the robust jaw crusher chamber, where a steep nip angle and aggressive crushing action reduce material to a predetermined top size.
3. ,Shkarkimi & Transporti: Crushed product is discharged onto the main plant conveyor belt for transport to secondary crushing or stockpiling.

Fusha e Aplikimit: Ideale për hard rock (granit, bazalt), xeherore abrazive, and recycled concrete in largescale quarrying, minierave, dhe prodhimi agregat.
Kufizimet: Jo i përshtatshëm për ngjitës, clayrich materials without prior feeding/scalping modifications. Maximum feed size is constrained by the specific model's grizzly opening and jaw dimensions.

3. TIPARET THEMELORE

Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat e ndërrimit mekanik. | Përfitimi Operacional: Mundëson të sigurt, remote adjustment of the crusher closed side setting (CSS) for quick product size changes and provides automatic clearing of chamber blockages in minutes versus hours. | Ndikimi i ROI: Redukton kohën e ndërprerjes për rregullimet rutinë deri në 70% and eliminates manual shim handling.
Kornizë bazë e fabrikuar HeavyDuty | Baza Teknike: Unibody construction from hightensile steel with integral motor mounts. | Përfitimi Operacional: Eliminon problemet e mospërputhjes, reduces structural stress points, and provides a stable platform that minimizes vibration transmission. | Ndikimi i ROI: Extends bearing life, zvogëlon kërkesat e themelit, and lowers longterm structural maintenance costs.
Ushqyes i integruar Grizzly me kanal anashkalimi | Baza Teknike: Stepped grizzly sections with adjustable slope and gap settings. | Përfitimi Operacional: Optimizes crusher efficiency by removing fines prior to crushing, reducing chamber wear and preventing packing. The bypass chute directs fines directly to the product conveyor. | Ndikimi i ROI: Increases total system throughput by 815% by relieving the crusher of unnecessary work on smaller material.
E shuar & Nofulla e kalitur vdes | Baza Teknike: Manganese steel dies subjected to controlled heat treatment for optimal hardnesstoughness balance. | Përfitimi Operacional: Provides exceptional resistance to abrasion and fatigue cracking in highimpact crushing conditions. | Ndikimi i ROI: Field data shows a typical 2030% increase in liner life over standard manganese dies, duke ulur drejtpërdrejt koston e pjesëve të konsumit.
Grasimi i centralizuar & PLC Control Interface | Baza Teknike: Automated lubrication points routed to a single station with PLC monitoring of crusher parameters. | Përfitimi Operacional: Ensures consistent bearing lubrication, thjeshton kontrollet rutinë të mirëmbajtjes, and allows operators to monitor power draw and alarms from a central location. | Ndikimi i ROI: Prevents premature bearing failure—a major cause of unplanned downtime—and reduces daily walkaround time for technicians.

4. PËRPARËSITË KONKURRETARE

<
>|<+/ 7% fluctuation
(stable power draw & optimized cavity)| Mbi 50% prodhim më konsistent |

5.SPECIFIKIMET TEKNIKE (APC1208 Model Example)

Kapaciteti / Vlerësimi: Deri në 750 MTPH, dependent on feed material type and closed side setting.
Crusher Aperture: 1200mm x 800 mm (48" x 32") hapja e ushqimit.
Kërkesat për fuqi: Crusher drive: 160 motor elektrik kW; Feeder drive: 11 motor elektrik kW; Sistemi hidraulik: 7.5 paketë fuqie kW.
Specifikimet e materialit: Korniza kryesore: ST52 steel; Jaw dies: P&T Manganese Steel (14%18%); Pllakat e faqeve: AR400 abrasionresistant steel.
Dimensionet fizike (LxWxH): Module approx.:12m x 3m x4m
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°C to +45°C with standard lubrication; optional hightemperature or arctic packages available.

_(Ton metrikë në orë)_

6\. Skenarët e APLIKIMIT

Zgjerimi i gurores së granitit

Sfida:
A Southeastern US quarry expanding its primary circuit faced frequent jaw crusher stalls due to occasional oversized slabs exceeding the rated feed size,
duke çuar në kohë joproduktive të kushtueshme
and damaged components.

Zgjidhje:
Implementation of an APC1208 Primary Jaw Crusher Station equipped with the hydraulic toggle system
and reinforced deck on the grizzly feeder.

Rezultatet:
The hydraulic system allowed operators
to clear blockages caused by oversized slabs in under five minutes without entering
the chamber.Productivity logs show a reduction
in blockagerelated downtime from an average of18 hours per month
to less than2 hours,
safeguarding quarterly production targets

Base Course Production for Highway Project

Sfida:
A contractor on a fixedprice highway project needed
to meet strict particle shape specifications
for base course material while processing highly variable riverrun gravel containing abrasive sand content.Wear costs were unpredictable

Zgjidhje:
A portable version of
the APC series Primary Jaw Crusher was deployed onsite,
utilizing its CSS adjustment capability
and Q&T jaw dies

Rezultatet:
The ability
to make quick CSS adjustments ensured consistent product gradation despite variable feed.The specialized jaw dies demonstrated a22%
increase in life span compared
to previous equipment used on similar material.This predictability allowed accurate forecasting of wear part costs for the project duration

7\. KONSIDERATA TREGTARE

Equipment pricing tiers are structured around throughput capacity:

Niveli 1(APC806):UpTo350MTPH–Idealfor midsized quarries or satellite sites

Niveli 2(APC1208):UpTo750MTPH–Standardfor largescale aggregate production

Niveli 3(APC1510):UpTo1200MTPH–Forhighvolume mining or major infrastructure projects

Veçoritë opsionale përfshijnë:

Sistemet e spërkatjes kundër pluhurit,

Heavyduty skid basesfor portable configurations,

Automated wear monitoring sensors,

Extended warranty packages covering major components

Paketat e Shërbimit:

Platinum(5vite):Përfshin inspektimet e planifikuara,
dërgimi i pjesëve preferenciale,
and annual mechanical audits Stone Crusher Plant Manufacturer Catalog

Ari(3vite):Scheduled inspectionsand discounted parts

Argjendi(1viti):Standard warranty extensionwith inspection

Opsionet e financimit:

Flexible leasetoown agreements through partner financial institutions are available,
typically structured over36–60months.Capital expenditure(CAPEX)
versus operational expenditure(OPEX)
models can be discussed based on your company's financial strategy

Seksioni FAQ

Q1:Whatis themaximum recommended compressive strengthof feedmaterialforthe APCseries?

A1:The APCseriesis engineeredfor materials witha compressive strengthupTo350MPa.For harder materials or specific ore types,a technical reviewis recommendedtoselectthe optimal chamber geometryandlinermaterial

Q2:Canthe integratedstationbe retrofittedintoan existingplantlayout?

A2:The modular designallowsfor integrationinto both newand existing circuits.Foundation drawingsandfeed/discharge heightsare providedfor engineering reviewbyyour contractorstoensure compatibilitywithyour currentconveyor systems

Q3:Whatisthe typical leadtimefrom orderto commissioning?

A3.For standard configurationsleadtimesrange from20–24weeksdependingon model tierand current manufacturing scheduleExpedited optionsmay be available subjectto inquiry

Q4.Howdoesthe hydraulic toggle systemimpact routine maintenance?

A4.It significantly simplifiesit.The systemremoves themechanical riskassociatedwith traditional toggle platesLubrication pointsare centralizedReducing daily check timesfor operatorsbyan estimated30% Stone Crusher Plant Manufacturer Catalog

Q5.Are training resourcesprovidedfor our operationsandmaintenance crews?

A5.Comprehensive trainingis includedwith everysaleThis comprises onsite commissioning trainingbyour field engineersas wellas access todetailed digital manualsandschematicsthrougha dedicated customer portal