Stone Crusher Machine Supplier Brochure

Përshkrimi i shkurtër:

1. HAPJA E NGA PAINPOINT Po përshkallëzojnë kostot operacionale dhe kohën e paparashikueshme të joproduktive duke gërryer marzhet e përgjithshme të prodhimit? Për menaxherët dhe kontraktorët e impianteve, the core challenges in primary crushing often stem from the stone crusher machine itself. Pikat e zakonshme të dhimbjes përfshijnë: Veshja e tepërt & Dështimi i komponentit: Unplanned stoppages for jaw plate or liner changes directly cost over…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët dhe kontraktorët e impianteve, the core challenges in primary crushing often stem from the makinë polic guri itself. Pikat e zakonshme të dhimbjes përfshijnë:
Veshja e tepërt & Dështimi i komponentit: Unplanned stoppages for jaw plate or liner changes directly cost over $5,000 per day in lost production and labor.
Produkt jo konsistent & Forma e dobët e grimcave: Substandard cubicity increases downstream processing load, reducing final product yield and value by an estimated 1520%.
Konsumi i lartë i energjisë: Inefficient crushing chambers and drives can make comminution your plant's single largest energy expense.
Kufizimet e konfigurimit të ngurtë: Fixed systems struggle with varying feed materials, leading to bottlenecks and missed contract opportunities.
Siguria & Kompleksiteti i mirëmbajtjes: Hazardous manual adjustment routines and difficult component access increase operational risk.

Is your primary crushing stage a source of reliability, ose një qendër kostoje periodike? E drejta makinë polic guri should be a predictable asset, not a persistent challenge.

2. PËRMBLEDHJE E PRODUKTIT

Our CSeries Primary Jaw Crushers are engineered as highcapacity, detyrë e rëndë makinat e gurthyesit for the initial reduction of hard, materiale gërryese si graniti, bazalt, dhe qëlloi shkëmb. The operational workflow is designed for simplicity and robustness:

1. Marrja e ushqimit: Materiali i gurores (0800mm) është ngarkuar në ushqyesin vibrues të grizlit (VGFF VGF), i cili anashkalon gjobat për të optimizuar ngarkimin e dhomës së thërrmuesit.
2. Thërrmimi primar: Materiali hyn në thellësi, dhomë dërrmuese pa mbytje. A steep nip angle and aggressive linear stroke ensure high reduction ratios in a single pass.
3. Shkarkimi & Transporti: Produkti i grimcuar del në cilësimin e paracaktuar në anën e mbyllur (CSS) onto the main product conveyor for transport to secondary staging or stockpiling.

Fusha e Aplikimit: Ideal for stationary primary crushing plants and largescale mobile tracked applications in quarrying, minierave, and demolition recycling of concrete/construction debris.

Kufizimet kryesore: Not designed for ultrafine grinding or as a standalone solution for finished aggregate production. Optimal performance requires prescreening of excessive clay or sticky materials.

3. TIPARET THEMELORE

Dizajni i kornizës modulare | Baza Teknike: Nonwelded, pinnedandbolted construction | Përfitimi Operacional: Enables transport in standard containers and reduces foundation requirements by up to 30%. | Ndikimi i ROI: Lowers shipping costs by approximately 18% and shortens installation time by several days.

Advanced Kinematics | Baza Teknike: Aggressive elliptical jaw motion with a steep nip angle (26°) | Përfitimi Operacional: Enhances throughput capacity by up to 10% versus conventional designs and improves particle shape for better downstream processing. | Ndikimi i ROI: Increases total plant output potential without increasing crusher footprint.

Pjesë për veshje të qëndrueshme | Baza Teknike: Isocurved jaw plates manufactured from M2 grade manganese steel with optimized tooth profile | Përfitimi Operacional: Extends service life by an average of 25%, zvogëlimi i frekuencës së ndërrimit dhe kohës së ndërprerjes shoqëruese. | Ndikimi i ROI: Lowers costperton for wear components directly impacting operating expenditure.

Stone Crusher Machine Supplier Brochure

Baza motorike e integruar | Baza Teknike: Thërrmues, motorike, and drive guards mounted on a single baseplate | Përfitimi Operacional: Simplifies alignment, reduces installation labor by two full days, and ensures Vbelt longevity. | Ndikimi i ROI: Reduces total installed cost and minimizes maintenancerelated vibration issues.

Pika e centralizuar e grasimit | Baza Teknike: Singlepoint lubrication system for all major bearings | Përfitimi Operacional: Allows one operator to complete routine greasing in under 10 minutes from ground level. | Ndikimi i ROI: Enhances preventive maintenance adherence and improves bearing life expectancy by ensuring consistent lubrication.

SafetyFocused Design | Baza Teknike: Noncontact labyrinth seals with grease purging capability and integrated lifting tools for jaw plates | Përfitimi Operacional: Protects bearings from dust ingress while eliminating hazardous manual handling during liner changes. | Ndikimi i ROI: Mitigates risk of injury and associated downtime/litigation costs.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapacitetet e gamës së modelit: Nga 200 te 1,600 tonë metrikë në orë (tph), në varësi të densitetit të materialit ushqimor dhe vendosjes në anën e mbyllur.
Madhësitë e hapjes së furnizimit: From 800mm x 510mm (32” x 20”) deri në 1600 mm x 2000 mm (63” x79”).
Kërkesat për fuqi: Lëvizjet me motor elektrik nga 75 kW në 400 kW (100 HP të 500 HP). All motors are IEC standard; voltage configuration tailored to regional plant specifications.
Specifikimet e materialit: Kornizë çeliku e prodhuar me qëndrueshmëri të lartë (S355J2). Main shaft forged from EN24T alloy steel. Jaw plates standard in Manganese steel (1418%), optional grades available for highly abrasive applications.
Dimensionet fizike & Pesha: Ndryshon sipas modelit; largest unit approximate weight is ~125 metric tons without options.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C (4°F deri +113 °F). Dust sealing effective in conditions up to IP66 equivalent protection.

6. Skenarët e APLIKIMIT

Projekti për zgjerimin e gurores së granitit

Sfida: Një gurore graniti nevojitej për të rritur xhiron e qarkut primar me mbi 30% but had limited space for new foundations or structural modifications.
Zgjidhje: Implementation of our C160 Jaw Crusher with its modular frame design was completed over a scheduled weekend shutdown using existing foundational supports.
Rezultatet: Achieved a sustained throughput increase of ~35%. The simplified installation saved an estimated $50k in civil works alone.

Ndërtim Urban & Riciklimi i prishjes

Sfida: A contractor processing mixed demolition concrete faced high wear costs from rebar contamination and required quick setup/teardown between urban sites.
Solution Deployment of our trackmounted LT106 mobile plant featuring the core C106 jaw crusher unit.
Results Reduced wear part replacement costs by ~20% due to robust component design while achieving site relocation readiness within one working day consistently meeting tight project schedules

Konsiderata Komerciale

Equipment pricing is structured across three tiers based on capacity size class:
1.Small Plant Series (1200 tph)

Optional features include automated setting regulation systems hydraulic wedge adjustment dust suppression kits extended wear part packages Stone Crusher Machine Supplier Brochure

Paketat e shërbimit janë në dispozicion:
Garancia bazë(12 muaj pjesë/punë)
Extended Coverage Plan(upto36 months critical components)
FullService Maintenance Agreement including scheduled inspections parts supply labor

Financing options include capital lease operating lease rentaltoown structures tailoredto balance sheet requirements typically arranged through our networkof industrial equipment finance partners

FAQ

Q What power supply is requiredfor these stone crusher machines?
A All units are designedfor standard industrial threephase electrical supplies Voltages can be configured at manufacturefor global compatibilityfrom400Vto660V50/60Hz

Q How does this machine handle wetor sticky feed material?
A While highly effectiveon hard rock performance can be optimizedwith prescreening We recommend pairingwitha heavyduty scalping screenor grizzly feederand offerintegratedplant designsfor such conditions

Q What isthe typical lead timefrom orderto commissioning?
A For standard models lead timeis approximately1620 weeks Custom configurationsmay requireadditional engineering time We maintainan inventoryof key componentsfor critical spares support

Q Are your wear parts interchangeablewithother manufacturers'crushers?
A No Ourjaw plateslinersand other consumablesare engineeredspecificallyforourcrushing chamber kinematicsand mounting systems UsingnonOEMpartscan void warrantiesand reduceperformance

Q Do you provideonsite operator training?
A Yes Comprehensive trainingfor operationsand basic maintenanceis includedwith every installation conductedbyourfield service engineers Documentationincludes detailed manualsand videospecifictoyourmachine serial number