Stone Crusher Machine Distributor
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the primary crushing stage is often the source of critical bottlenecks. Sfidat e zakonshme përfshijnë:
Kohë joproduktive të paplanifikuara: Ndryshimet e shpeshta të linjës dhe dështimet e papritura mekanike ndalojnë të gjithë linjën tuaj të përpunimit, kushton mijëra në orë në prodhim të humbur.
Kostot e larta të mirëmbajtjes: Excessive wear on crusher components due to improper crushing action or abrasive feed material leads to unsustainable parts replacement cycles.
Produkt jo konsistent & Forma e produktit: Poorly graded aggregate with excessive flaky material fails to meet stringent project specifications, resulting in product rejection or reduced value.
Joefikasiteti i Energjisë: Older crushing technology consumes disproportionate power relative to throughput, duke ndikuar drejtpërdrejt në linjën tuaj përfundimtare.
Kufizimet e konfigurimit të ngurtë: Fixed crushers cannot adapt to changing feed sizes or product requirements without significant manual adjustment and time investment.
Is your current primary crushing solution a reliable asset or a constant source of operational risk? The right stone crusher machine is not merely an equipment purchase; it is a strategic decision for longterm site profitability.
2. PËRMBLEDHJE E PRODUKTIT: Thërrmuesi primar i nofullës
The cornerstone of any hard rock aggregate or mining operation, a modern primary jaw crusher is engineered for firststage reduction of large, runofquarry material. Its robust design accepts feed sizes up to 1 meter and reduces them to a manageable diameter for secondary processing.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large dump trucks deposit raw, blasted rock into the vibrating grizzly feeder (VGFF VGF), e cila heq materialin e imët dhe e drejton madhësinë e tepërt në thërrmues.
2. Thërrmimi Kompresiv: The VGF conveys material into the fixed jaw chamber, where a reciprocating moving jaw exerts immense compressive force against a stationary jaw plate.
3. Rregullimi i cilësimit të shkarkimit: The crushed product exits through an adjustable gap at the bottom (vendosjen e anës së mbyllur), determining the maximum output size.
4. Transferimi i materialit: The crushed stone is discharged onto a main conveyor belt for transport to secondary screening and crushing stages.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for primary reduction of hard, materiale gërryese si graniti, bazalt, and iron ore in quarrying, minierave, dhe projekte ndërtimi në shkallë të gjerë.
Kufizimet: Jo i përshtatshëm për materiale ngjitëse ose plastike (p.sh., mineral argjilore). Requires a stable foundation and significant capital investment compared to smaller mobile units. Maximum reduction ratio is typically 6:1 te 8:1.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Kinematika e optimizuar | Baza Teknike: Increased nip angle and longer vertical jaw travel | Përfitimi Operacional: Enables higher throughput capacity and more aggressive reduction in a single pass | Ndikimi i ROI: Reduces need for prescreening or additional primary crushing stages, lowering CAPEX
Kornizë e fabrikuar HeavyDuty | Baza Teknike: Welded steel plate construction with reinforced stress points | Përfitimi Operacional: Provides exceptional durability against shock loads from uncrushable material (hekuri tramp) | Ndikimi i ROI: Minimizes risk of catastrophic frame failure, extending machine service life beyond 20 vjet
Sistemi i rregullimit të ndërrimit hidraulik | Baza Teknike: Zëvendëson pllakat tradicionale të ndërrimit mekanik me cilindra hidraulikë | Përfitimi Operacional: Allows remote adjustment of the crusher discharge setting and provides automatic overload protection by releasing under excessive pressure | Ndikimi i ROI: Reduces downtime for setting changes from hours to minutes and prevents damage from uncrushables
WedgeLock Jaw Plate Fastening System | Baza Teknike: Pykat e kyçura mekanikisht sigurojnë pllaka nofullash pa rrëshirë mbështetëse | Përfitimi Operacional: Aktivizon më shpejt, safer jaw liner changes with standard tools | Ndikimi i ROI: Redukton kohën e ndërprerjes së zëvendësimit të astarit deri në 50%, rritjen e orëve vjetore të punës
Flywheels me inerci të lartë | Baza Teknike: Heavy cast flywheels store kinetic energy during the noncrushing half of the cycle | Përfitimi Operacional: Zbut kërkesat maksimale për energji, ensuring consistent crushing force and reducing motor strain | Ndikimi i ROI: Lowers energy consumption per ton of crushed material by optimizing motor load
Montimi i integruar i motorit & Drive Guard | Baza Teknike: Unified base frame for crusher, motorike, and Vbelt drive guards | Përfitimi Operacional: Simplifies installation alignment and provides complete operator safety protection as standard | Ndikimi i ROI: Reduces installation time and cost while ensuring compliance with site safety regulations
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Mesatare) | Zgjidhja jonë primare e thërrmuesit të nofullës | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Liner Life (Granit gërryes) | 120,000 150,000 ton | 180,000 220,000 ton | +40% (Extended wear life) |
| Koha për rregullimin e CSS| 45 60 minuta| 96%| +4 pikë përqindjeje |
| Niveli i zhurmës në stacionin e operatorit| ~90 dBA| <85 dBA| Improved worksite compliance |
5. SPECIFIKIMET TEKNIKE
Referenca e modelit: JC140
Hapja e furnizimit: 56"x 40" (1420mm x 1015mm)
Madhësia maksimale e furnizimit: 39” (990mm) gjatësia e skajit
Gama e cilësimeve anësore të mbyllura: 4” – 12” (100mm – 300mm)
Gama e Kapacitetit (Ndryshon sipas CSS & Materiali): 450 - 850 STPH
Kërkesa e fuqisë së makinës: 250 HP / 185 motor elektrik kW
Pesha totale (Vetëm polic): 95,000 £ / 43,000 kg
Specifikimet kryesore të materialit: Main frame – Highstrength steel plate; Jaw dies – Manganese steel alloy (14%18%); Eccentric shaft – Forged alloy steel; Bearings – Spherical roller bearings.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C (4°F deri +113 °F). Dust seals are standard.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida: A southeastern US quarry needed to increase primary capacity by over 30% but faced space constraints that prevented adding a second parallel line. Their existing crusher could not achieve higher throughput without sacrificing product gradation.
Zgjidhje: Implementation of a highcapacity JC140 jaw crusher with an optimized deepchamber design.
Rezultatet: Produkti u rrit me 35% while maintaining a consistent minus6inch product. The improved kinematics yielded better particle shape for secondary cone crusher feed.
Urban Infrastructure Recycling Hub
Sfida: Processing demolished concrete and reinforced asphalt with frequent tramp metal contamination led to weekly downtime events from toggle plate breakage in their old jaw crusher.
Zgjidhje: Replacement with a new hydraulic toggleequipped jaw crusher.
Rezultatet: Automatic release of uncrushable metal eliminated breakerrelated stoppages. Downtime was reduced by an estimated 300 orë në vit, allowing the hub to meet tight municipal project deadlines reliably.
7. KONSIDERATA TREGTARE
Our stone crushers are offered in clear pricing tiers based on size and capability:
Seria standarde (Up to ~600 TPH): Base configuration with core features outlined above.
Seria HeavyDuty (600+ TPH): Includes additional reinforcements for extremeduty cycles in mining applications.
Karakteristikat opsionale përfshijnë sisteme të automatizuara të lubrifikimit , shufra spërkatës kundër pluhurit , various manganese steel profiles for specific applications ,and different motor configurations .
We support your investment with three service packages:
1. Garancia bazë & Parts Support
2. Planned Maintenance Agreement including annual inspection
3 Comprehensive Lifecycle Support including remote monitoring integration
Financing options include capital lease , qira operative ,and loan structures through our partner institutions , typically available for terms of 3660 muaj.
8 FAQ
Q What are my foundation requirements for this stone crusher?
A Detailed civil engineering drawings are provided with each machine Our technical team can review your site plans Foundation requirements are significant due to dynamic loads; typical concrete volume exceeds 60 cubic yards
Q Can this crusher handle recycled concrete aggregate RCA ?
A Yes but we recommend specifying optional extended dust seals We advise removing rebar as much as possible before feeding though our hydraulic toggle provides protection against occasional metal ingress
Q How does the hydraulic toggle system affect maintenance?
A It simplifies maintenance There are no mechanical toggle plates tension rods or springs to adjust or replace Routine maintenance focuses on checking hydraulic fluid levels and cylinder condition
Q What is your lead time from order placement?
A For standard models lead time is typically 1620 weeks Custom configurations may require additional time We provide regular milestone updates throughout the manufacturing process
Q Are training services included?
A Yes we provide comprehensive onsite operator training covering startup procedures daily checks safe operation basic troubleshooting Recommended maintenance schedules are clearly documented
