Stone Crusher Machine Kompania e përballueshme

Stone Crusher Machine Company Affordable

Përshkrimi i shkurtër:

1. HAPJA E NGA PAINPOINT Po përshkallëzojnë kostot operacionale dhe kohën e paparashikueshme të joproduktive duke gërryer marzhet e përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, sfidat kryesore në dërrmimin parësor shpesh përfshijnë: Kostot e larta të mirëmbajtjes: Dështime të shpeshta të kushinetës, zëvendësimi i pjesës së veshjes, and unplanned mechanical repairs directly impact your bottom line. Produkt i paqëndrueshëm: Feed variability leads to choking…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, sfidat kryesore në dërrmimin parësor shpesh përfshijnë:
Kostot e larta të mirëmbajtjes: Dështime të shpeshta të kushinetës, zëvendësimi i pjesës së veshjes, and unplanned mechanical repairs directly impact your bottom line.
Produkt i paqëndrueshëm: Feed variability leads to choking or idling, preventing your plant from achieving its designed capacity and disrupting downstream processes.
Konsumi i tepërt i energjisë: Inefficient crushing chambers and drives result in high power costs per ton of processed material.
Degradimi i shpejtë i pjesëve të veshjes: Improper compression or excessive abrasion shortens the life of mantles, konkave, dhe pllaka nofullash, increasing both part costs and labor for changes.
Fleksibilitet i kufizuar i aplikimit: A single machine often struggles with varied feed materials, from hard abrasive granite to recycled concrete, forcing compromise on settings or output quality.

Is your current primary crusher a constant source of cost and complexity? What if a machine could address these pain points through robust engineering focused on total cost of ownership?

2. PËRMBLEDHJE E PRODUKTIT

The Nordberg C Series Jaw Crusher represents the established standard for stationary primary crushing in demanding mining, gurore, dhe aplikimet e ndërtimit. This heavyduty jaw crusher is engineered for longterm operation as the first stage in a multistage reduction circuit.

Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh ushqimor (deri në 8090% e hapjes së ushqimit të thërrmuesit) is deposited into the deep, nonchoking crushing chamber from a loader or dump truck.
2. Thërrmimi Kompresiv: A steep nip angle and an aggressive elliptical stroke motion ensure material is gripped immediately and crushed efficiently in a single pass.
3. Shkarkimi & Cilësimi i kontrollit: Produkti i grimcuar del në fund të dhomës. The discharge opening (CSS) is easily adjusted via a hydraulic wedge system for precise control over final product size.

Fusha e Aplikimit: Ideal for highcapacity primary crushing of hard, abrasive rock types (granit, bazalt), zhavorr, dhe beton për prishje. It serves as the reliable workhorse for largescale aggregate production and mining operations.

Kufizimet: Not designed for ultrafine grinding or as a standalone solution for finished product shaping. Requires stable foundational support and appropriate feeding equipment to realize its full capacity potential. Stone Crusher Machine Kompania e përballueshme

3. TIPARET THEMELORE

Dizajni i kornizës modulare | Baza Teknike: Me bulona, nonwelded heavyduty steel structure | Përfitimi Operacional: Enables transport in standard containers and reduces foundation requirements; offers exceptional durability against fatigue stresses | Ndikimi i ROI: Lower shipping costs, faster installation time, and extended structural life reduce capital and longterm operational expenses.

Stone Crusher Machine Kompania e përballueshme

Fixed Jaw Die Retention System | Baza Teknike: Mechanically locked wedges without backing resin | Përfitimi Operacional: Lejon më shpejt, safer wear part changes; eliminates hazardous resin handling and curing time | Ndikimi i ROI: Reduces downtime for liner changes by up to 50%, rritja e disponueshmërisë së impiantit.

STELLAR™ Wear Parts | Baza Teknike: Proprietary metallurgy developed for specific crushing applications | Përfitimi Operacional: Optimized manganese steel composition provides extended service life under highstress conditions | Ndikimi i ROI: Ul koston e pjesëve të konsumuara nga 1530%, based on application data.

Baza motorike e integruar & Flywheel Covers | Baza Teknike: Unified chassis design incorporating drive components | Përfitimi Operacional: Thjeshton shtrirjen e instalimit, zvogëlon gjurmën, and enhances site safety with full guarding | Ndikimi i ROI: Cuts installation labor hours by approximately 20% and mitigates risk of safety incidents.

PLCCompatible Automation Interface | Baza Teknike: Standardized connections for crusher setting adjustment and monitoring systems | Përfitimi Operacional: Enables integration into plantwide automation for realtime control and optimization | Ndikimi i ROI: Facilitates consistent product gradation and proactive maintenance scheduling, improving overall system efficiency.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapaciteti i gamës së modelit: 100 1,600 MTPH (në varësi të materialit për ushqim & vendosje anësore të mbyllura).
Gama e hapjes së furnizimit: Up to 1600mm x 2000mm (63" x 79").
Kërkesat për fuqi: 75 400 kW (100 500 HP), supplied by electric motor with Vbelt drive.
Specifikimet e materialit: Kornizë çeliku e prodhuar me qëndrueshmëri të lartë; ASTM A128 manganese steel wear parts; Bosht i çuditshëm çeliku i falsifikuar me aliazh me kushineta sferike me diametër të madh.
Dimensionet fizike (Example Model C160): Përafërsisht. Length 4.5m, Width 3.5m, Lartësia 3.6 m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 40°C deri në +50°C; dustresistant components standard.

6. Skenarët e APLIKIMIT

Fabrika e Thërrmimit Primar të Karierës së Granitit

Sfida: A largescale aggregate producer faced excessive downtime due to premature bearing failures in their primary crusher during highseason operation processing extremely hard granite.
Zgjidhje: Replacement with a Nordberg C150 jaw crusher featuring oversized spherical roller bearings designed specifically for high load capacity.
Rezultatet: Field data shows bearing service intervals extended by over 40%, contributing to a documented plant availability increase of over 300 hours annually while maintaining a consistent throughput of 550 MTPH.

Ndërtim Urban & Riciklimi i mbeturinave nga demolimi

Sfida: A contractor needed a primary crusher capable of handling highly variable feed—from reinforced concrete to asphalt—without frequent blockages or damage from tramp metal.
Zgjidhje: Installation of a Nordberg C120 jaw crusher equipped with an automatic lubrication system and a bolted frame suitable for semimobile skid mounting.
Rezultatet: The unit achieved reliable processing of over 350 tons per hour of mixed CD waste. The hydraulic setting adjustment allowed quick changes between concrete rubble cleanup jobs (<100mm produkt) and larger base course production (<150mm produkt).

7. KONSIDERATA TREGTARE

The Nordberg C Series is available across multiple pricing tiers aligned with model size (C80/C96/C106/C120/C130/C150/C160/C200) to match precise capacity requirements.

Veçoritë opsionale përfshijnë:
Automatic Setting Regulation system
Belt guarding packages
Different wear part alloys tailored to abrasion or impact duty
360degree rotation maintenance platform

Service Packages are offered as tiered plans covering scheduled inspections, kompletet e mirëmbajtjes parandaluese, dërgimi i pjesëve prioritare (<24hr available), remote diagnostics access.

Financing options are available through our partners including equipment leasing programs that convert capital expenditure into operational expense or fixedrate loans structured over terms matching expected project timelines.

8. FAQ

1. Can this jaw crusher replace our existing primary unit without major foundation modifications?
The modular frame design often allows installation onto existing foundations due to distributed load characteristics; megjithatë,a sitespecific engineering review is required based on provided anchor loads.

2.What is the typical operational impact on my downstream screening/crushing stages?
The consistent discharge gradation curve produced by this machine leads to more stable loading on secondary conescreens,vibration feeders,and conveyors.This stability typically improves overall circuit performance

3.A janë të disponueshme pjesët e veshjes,and what is the expected delivery time?
Wear parts are stocked regionally.Field data indicates >95% availabilityfor common items like jaw dies.Specific alloys may have lead times quoted upon order confirmation

4.Does financing cover optional featuresand initial service packages?
Yes.Most financing programs can bundle themachinewith selected optionsand an initial service agreementintoasingle monthly payment structure

5.How does your company support commissioningand operator training?
A certified field service technician supervises startupand provides basic operational training.Training modules covering safety,inspektimit,and basic troubleshooting are included

6.What documentationis providedto supportour maintenance planning?
Each unit ships with comprehensive manuals including lubrication schedules,torque specifications,wiring diagrams,and recommended spare parts lists alignedwith planned maintenance intervals

7.Can this machine handle slabby feed material without bridging?
The deep chamber design combinedwith an aggressive stroke effectively draws material downward reducingthe likelihoodof bridging comparedto shallowchamber designs

Etiketat: Stone Crusher Machine Kompania e përballueshme