Furnizuesi i minierave të arit të mullirit të pullave Çmimi më i mirë
1. HAPJE NGA PIKA E DIKIMIT
Are you facing escalating operational costs and unpredictable throughput in your gold recovery circuit? Key challenges with traditional comminution and liberation often include:
Konsumi i lartë i energjisë: Inefficient crushing and grinding can consume excessive power per ton of ore processed, duke gërryer drejtpërdrejt marzhet e fitimit.
Koha e tepërt joproduktive për mirëmbajtje: Frequent breakdowns of underengineered components lead to unplanned stoppages, duke ndaluar të gjithë linjën tuaj të përpunimit.
Inconsistent Particle Size Liberation: Poorly calibrated or worn machinery fails to deliver the optimal 100 rrjetë për të 200 mesh grind critical for maximum gold recovery in cyanidation or gravity circuits.
Kostot e larta të zëvendësimit të pjesëve të konsumit: The abrasive nature of quartz and host rock leads to rapid deterioration of liners, vdes, and shoes, resulting in high recurring parts expenditure and labor.
Kufizimet e shkallëzueshmërisë: Older stamp mill designs or piecemeal systems struggle to adapt to increased feed grades or tonnage requirements without major capital overhaul.
A është operacioni juaj duke kërkuar një të fortë, engineered solution that addresses these specific pain points with measurable returns? The modern industrial stamp mill represents a significant evolution from its historical counterparts, designed for reliability and costeffective performance in today’s mining environment.
2. PËRMBLEDHJE E PRODUKTIT: INDUSTRIAL STAMP MILL FOR GOLD ORE PROCESSING
Kjo linjë produktesh përfshin punë të rënda, mechanized stamp mills engineered for the primary crushing and fine grinding of goldbearing ores. The equipment serves as a core component in mineral liberation, preparing ore for subsequent recovery processes.
Rrjedha e punës operative:
1. Prezantimi i ushqimit: Runofmine ose minerali i grimcuar primar futet në një kuti llaçi të mbyllur.
2. Mechanized Percussion: Camdriven, pulla me peshë (këpucët) are lifted and dropped in a controlled sequence onto the ore bed within the mortar box.
3. Reduktimi i grimcave: The repeated impact fractures the ore along grain boundaries, progressively reducing it to a fine slurry.
4. Shkarkimi i llumit: Ground material mixes with water to form a slurry, which passes through a perforated discharge screen for classification.
5. Circuit Integration: The slurry reports to downstream processes such as gravity concentration tables, koncentratorë centrifugale, or leaching tanks.
Fusha e Aplikimit & Kufizimet:
Ideale për: Xeheroret e arit të gurëve të fortë (p.sh., venat e kuarcit), pilot plant operations, smalltomedium scale production plants (1100 TPD), and operations prioritizing mechanical simplicity and robust construction.
Kufizimet: Jo i përshtatshëm për të butë, clayrich material without prior scrubbing; kërkon madhësi konsistente të ushqimit (në mënyrë tipike 2"); less energyefficient than ball mills for very hightonnage operations (>150 TPD).
3. TIPARET THEMELORE
Ndërtimi i kornizës modulare | Baza Teknike: Fabricated hightensile steel sections with precision alignment mounts | Përfitimi Operacional: Allows for staged installation, easier site relocation, and simplified future expansion | Ndikimi i ROI: Reduces initial installation labor costs by an estimated 1520% and protects longterm asset flexibility.
Komponentët e veshjes së aliazhit të ngurtësuar | Baza Teknike: Chromiummolybdenum steel stamps (këpucët) and manganese steel mortar box liners | Përfitimi Operacional: Withstands extreme abrasive impact, extending service life between replacements | Ndikimi i ROI: Të dhënat në terren tregojnë a 4060% reduction in annual wear part costs compared to standard carbon steel components.
Precision Cam Shaft & Asambleja e kushinetave | Baza Teknike: Forged steel cam shaft with sealed roller bearings in an oilbath housing | Përfitimi Operacional: Ensures consistent stamp lift height and drop frequency with minimal friction losses | Ndikimi i ROI: Delivers reliable throughput while reducing drive motor energy consumption by up to 10% versus bushed designs.
Adjustable Discharge Screen System | Baza Teknike: Quickchange screen panels with variable aperture sizing | Përfitimi Operacional: Operators can control final grind size to optimize liberation for specific ore characteristics | Ndikimi i ROI: Enables process tuning that can improve downstream gold recovery rates by 25%, duke ndikuar drejtpërdrejt në të ardhurat.
Integrated Water Injection & Shtypja e pluhurit | Baza Teknike: Manifold with calibrated nozzles inside the mortar box | Përfitimi Operacional: Eliminates airborne silica dust at source, ensuring a safer workplace and compliant operation | ROI Impact Mitigates major regulatory risk and associated fines while protecting worker health.
Sistemi i centralizuar i vajosjes së yndyrës | Baza Teknike: Networked lines feeding all major bearing points from a single station | Përfitimi Operacional: Mundëson të sigurt, rapid routine maintenance during short scheduled stops; extends bearing life | ROI Impact Cuts scheduled lubrication downtime by 70% dhe parandalon dështimet e kushtueshme të kushinetave.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Modelet e trashëgimisë) | Zgjidhja jonë e mullirit të pullave | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria / Koha e funksionimit| 8085% (ndalesa të shpeshta të paplanifikuara) |> 92% (besueshmëria e projektuar) |> 812% përmirësim |
| Tonelata për kWh| Ndryshon shumë; shpesh joefikase| Optimized cam profile & drive train| Deri në 15% më efikase |
| Veshin Part Life (Këpucët)| 500 800 orët e punës| 1,200 1,500 orët e punës| +50% te +80% përmirësim |
| Konsistenca e bluarjes (150 rrjetë)| +/ 15% variance in output| +/ 7% variance in output|< 50% ulje e variancës |
| Orari Vjetor i Punës së Mirëmbajtjes| High due to manual lubrication & part change complexity| Reduced via centralized systems & dizajn modular|<3040% reduktim |
5. SPECIFIKIMET TEKNIKE
Gama e modelit & Kapaciteti: Three standard models offering throughput from 1 Ton në orë (TPH) for pilot plants up to 8 TPH for continuous production lines.
Kërkesat për fuqi: Në varësi të modelit; nga 15 kW (20 HP) te 45 kW (60 HP) electric motor drives. Configured for standard industrial voltages (400V/50Hz ose 480V/60Hz).
Specifikimet e materialit: Astar kuti llaçi: ASTM A128 Manganese Steel (1114%). Pulla/Këpucë: AISI 4140 Alloy Steel, trajtohen me nxehtësi. Kornizë: ASTM A36 Structural Steel.
Dimensionet fizike (Modeli më i madh): Përafërsisht. Gjatësia: 3m x Width 2m x Height 2m . Pesha përafërsisht 6 ton .
Environmental Operating Range Designed for ambient temperatures from 5°C 40°C . Dust suppression system ensures operation within stringent air quality regulations.
6. Skenarët e APLIKIMIT
MidScale Hard Rock Mine West Africa Challenge An operation experienced rapid wear on hammer mill components processing highsilica ore leading downtime every weeks inconsistent grind affecting cyanide leach recovery Solution Installation of a TPH heavy duty stamp mill as the primary grinder ahead of the ball mill circuit Results Stamp mill absorbed the most abrasive crushing stage Wear on downstream ball mill liners decreased by Annual maintenance parts costs reduced by Overall plant availability increased by
Artizanale & SmallScale Mining Cooperative South America Challenge Multiple small teams using manual crushers inefficient mercury amalgamation processes needing consistent fine grind improve recovery move toward cleaner extraction Solution Centralized processing plant built around two TPH industrial stamp mills feeding shared gravity concentration tables Results Provided predictable controllable feed size eliminated manual crushing labor Gold recovery via gravity methods increased from an estimated quantifiably measured providing economic justification for mercuryfree technology
7 KONSIDERATA TREGTARE
Equipment Pricing is tiered based on capacity drive configuration
Basic Tier Includes core stamp mill frame cam assembly motor drive base wear parts
Premium Tier Adds integrated lubrication system spare parts kit advanced motor controls
Optional Features Water recycling systems sound dampening enclosures automated feed controllers
Service Packages Annual inspection parts discount agreements hour technical support remote diagnostics
Financing Options Available through partner institutions including leasetoown structures tailored payment plans assist with capital expenditure planning
8 FAQ
What feed size does your stamp mill require Optimal performance is achieved with feed material reduced to minus inches mm via a primary jaw crusher
Can this system integrate with our existing gravity or leaching circuit Yes the discharge slurry is designed be compatible with standard sumps pumps distribution systems downstream processes
How does operational noise compare traditional designs Engineered bases sound insulation options reduce operational noise levels significantly often meeting sitespecific requirements without full enclosure
What is the typical delivery lead time For standard models lead time is weeks from order confirmation Custom configurations may require additional time
What training is provided for our operations team Comprehensive operational manuals are supplied along with optional onsite commissioning operator training sessions conducted by our field engineers
Are wear parts readily available We maintain strategic global inventory of critical wear components ensuring expedited shipping minimize potential production delays
Do you offer performance guarantees Yes we provide guaranteed throughput capacity within specified parameters based on agreed feed characteristics particle size distribution
