Stamp Mill Gold Mining Oem Factory Sourcing
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni operacionet e rikuperimit të arit të ngarkuara nga xhiroja jokonsistente, kostot e tepërta të mirëmbajtjes, and inefficient liberation of values from complex ores? Legacy crushing and grinding circuits often struggle with hard rock material, leading to premature wear part failure, kohë joproduktive të paplanifikuara për ndryshimet e astarit, and suboptimal particle size distribution for downstream cyanidation or gravity concentration. This directly impacts your bottom line through lost production hours, high consumable costs, and potential gold losses in coarse tailings. How can you increase milling capacity while controlling operational expenditure? Is your current process reliably delivering the optimal grind size for maximum gold recovery? Zgjidhja qëndron në qëllimin e inxhinierisë, robust technology designed for this specific task.
2. PËRMBLEDHJE E PRODUKTIT
Kjo linjë produktesh përfshin punë të rënda Mullinj Pullash engineered for the primary crushing and coarse grinding of goldbearing ores. As an OEM factory, we specialize in the direct sourcing and manufacturing of these mills for commercialscale mining and processing operations.
Rrjedha e punës operative:
1. Prezantimi i ushqimit: Runofmine or primarycrushed ore is fed into a mortar box.
2. Percussive Grinding: Pulla të ngritura mekanikisht (shufra të peshuara me çekiç çekiç) hidhen në mënyrë sekuenciale në mineral.
3. Reduktimi i madhësisë së grimcave: The repeated impact fractures the rock material.
4. Shkarkimi i llumit: A continuous wash of water carries the ground slurry through a perforated screen plate for discharge.
5. Përqendrimi i gravitetit: The slurry is often directed directly over amalgamation plates or to downstream concentrators like shaking tables.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for freemilling gold ores, particularly in remote locations or smallerscale operations where simplicity, besueshmëria, and the ability to process coarse feed are paramount. Effective as a primary grinder ahead of finer milling circuits or for direct amalgamation.
Kufizimet: Not suitable for ultrafine grinding requirements (p.sh., më poshtë 150 rrjetë). Efficiency decreases with very wet, clayrich ores that can cause packing. Requires a consistent feed size to maintain optimal performance.
3. TIPARET THEMELORE
Dizajni modular i baterisë së stampave | Baza Teknike: Ndërtimi i pavarur i njësisë | Përfitimi Operacional: Enables phased plant expansion or individual battery maintenance without full circuit shutdown | Ndikimi i ROI: Reduces capital outlay timing and minimizes production loss during upgrades
HighCarbon Steel Stamp Shoes & Vdes | Baza Teknike: Forged alloy for impact resistance and abrasion wear | Përfitimi Operacional: Extended service life under continuous highimpact loading; predictable wear patterns | Ndikimi i ROI: Lowers consumable cost per ton and reduces changeout frequency
Lartësia e rregullueshme e rënies & Cadence Control | Baza Teknike: Mechanical camshaft or hydraulic lift system engineering | Përfitimi Operacional: Operators can finetune impact energy and grind rate based on ore hardness and feed size | Ndikimi i ROI: Optimizes throughput and particle size control for improved downstream recovery rates
Reinforced Mortar Box with Replaceable Liners | Baza Teknike: Fabricated steel with boltin abrasionresistant liners | Përfitimi Operacional: Contains the grinding process securely; liners protect core structure from wear | Ndikimi i ROI: Major structural components have indefinite life, converting a wear item to a lowcost, easily replaced liner
Sistemi i integruar i shpëlarjes së ujit | Baza Teknike: Engineered spray bars and screen washing | Përfitimi Operacional: Prevents screen blinding and ensures consistent slurry flow; aids in dust suppression | Ndikimi i ROI: Maintains designed throughput and provides a safer operating environment
HeavyDuty Foundation & Frame Structure | Baza Teknike: Static and dynamic load calculation in design | Përfitimi Operacional: Absorbs operational vibration, ensuring longterm alignment and mechanical integrity | Ndikimi i ROI: Eliminates costly foundation repairs and extends the total service life of the asset
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Mullinj të trashëgimisë) | Zgjidhja jonë e mullirit të pullave | Avantazhi (% përmirësim) |
| : | : | : | : |
| Liner/Wear Part Life Cycle (Hard Rock Ore) | 46 Weeks Continuous Operation| 812 Weeks Continuous Operation| +100% te +150% |
| Disponueshmëria mekanike (Koha e planifikuar e ekzekutimit) | ~85% (High unscheduled stops) |> 92% (Modular design reduces downtime)| +7 Pikë përqindjeje |
| Efikasiteti i Energjisë (kWh për ton të grimcuar)| Varies Widely with Feed Size| Consistent consumption due to cadence control| Deri në 15% improvement on variable feeds|
| Tramp Metal Tolerance (Feed Contamination)| High Risk of Damage & Stoppage| Designed to minimize seizure risk; simpler clearance procedures| Reduces incident resolution time by ~50%|
5. SPECIFIKIMET TEKNIKE
Kapaciteti/Vlerësimi: Models range from 1ton per hour (single stamp pilot units) te 50+ ton në orë (multibattery industrial installations).
Kërkesat për fuqi: Në varësi të madhësisë së modelit; varg tipik nga 15 kW (20 HP) for small units to 150 kW (200 HP) for large industrial batteries.
Specifikimet e materialit: Korniza primare: Çeliku strukturor (ASTM A36). Pullat & Veshni pjesë: Highcarbon forged steel or certified alloy replacements. Liners: Çeliku rezistent ndaj gërryerjes AR400.
Dimensionet fizike: Ofrohen konfigurime të personalizuara. A standard 5stamp battery unit typically requires a footprint of approximately 4m x 6m, excluding feed hoppers and discharge launders.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Enclosed bearing systems protect against dust ingress in arid environments; corrosionresistant coatings specified for highhumidity installations.
6. Skenarët e APLIKIMIT
Impianti i përpunimit të depozitave aluviale/eluviale
Sfida:A new site with coarse, freemilling gold required a simple, robust primary grinding solution ahead of gravity tables, with minimal reliance on grid power.
Zgjidhje:A dieselpowered 3stamp mill battery was installed as the core crushing unit.
Rezultatet:The circuit achieved a target grind of 20 mesh at 8 ton në orë, feeding directly to shaking tables. Recovery rates met feasibility study targets with operational availability exceeding 94%.
Hard Rock Quartz Vein Mining Operation
Challenge An existing operation using jaw crusheronly circuits was experiencing significant gold losses in coarse tailings (>30% +100 rrjetë).
Zgjidhje:A stamp mill was integrated as a secondary grinder after the jaw crusher to liberate values from fractured quartz.
Rezultatet:Tailings analysis showed gold in +100 mesh fraction reduced by over 80%. Overall plant recovery increased by an estimated 12%, kthimi i investimit kapital në nën 14 muaj.
7. KONSIDERATA TREGTARE
Nivelet e çmimeve të pajisjeve: Pricing is structured based on stamp battery size (number of stamps), drive system configuration (motor elektrik vs. naftë), and level of automation/control.
Tier I – Manual/SemiAutomated Single Battery Units
Tier II – MultiBattery Plants with Centralized Control Systems
Tier III – Fully Integrated Modular Processing Plants featuring stamp mills as core components
Karakteristikat opsionale: Sisteme të automatizuara të lubrifikimit, remote performance monitoring sensors, custom discharge screen configurations, integrated safety guarding packages.
Paketat e Shërbimit: Extended warranty plans are available alongside scheduled maintenance contracts that include wear part inspections/replacements by factorytrained technicians.
Opsionet e financimit: We work with international export credit agencies and equipment financing partners to offer leasetoown or structured purchase plans tailored to project cash flow requirements.
8.FAQ
Q1 Are your stamp mills compatible with existing crushing circuit infrastructure?
A1 Yes.They are designed as modular units that can be integrated as primary,c secondary ,or recrushing stages.Feed hoppers ,discharge launders,and foundations can be engineered to interface with your current plant layout.
Q2 What is the typical lead time from order commissioning?
A2 For standard models lead time is typically1418 weeks exworks.For fully customized large battery plants detailed project planning will define the schedule.Delivery packaging,and documentation are managed according t international shipping standards .
Q3 How does operating cost compare t modern ball mills?
A3 For specific applications involving coarse grinding hard rock stamp mills often present lower energy consumption per ton at that stage nd significantly lower capital cost.They trade ultrafine grinding capability fr simplicity nd robustness making them costeffective within their optimal application window .
Q4 What operator training nd technical support do you provide?
A4 Comprehensive installation supervision commissioning support nd onsite operator training are included Delivery f detailed operation maintenance manuals nd schematics Remote technical support s available via direct channels .
Q5 Can you supply spare parts nd what s their expected availability?
A5 As an OEM factory we guarantee supply f all critical spare parts especially proprietary wear components Standard parts have high availability from stock Longlead items re identified nd recommended fr strategic spares holding .
Q6 What r key factors determining correct model selection fr our ore body?
A6 Selection depends primarily n target throughput ore hardness Bond Work Index desired product size distribution Available power source Feed topsize These factors re analyzed during presales technical review .
Q7 A ofroni garanci për performancën??
A7 Yes We provide guaranteed mechanical performance availability figures Equipment capacity ratings r based n defined standard test conditions outlined n our technical proposals .
