Stamp Mill Gold Mining ODM Manufacturer Quote
1. HAPJE NGA PIKA E DIKIMIT
Are you facing persistent challenges in your primary gold ore processing circuit? Kufizimet e metodave tradicionale të copëtimit dhe çlirimit ndikojnë drejtpërdrejt në fundin tuaj. Merrni parasysh këto pengesa të zakonshme operacionale:
Low Gold Recovery Rates: Inefficient liberation of gold from quartz or sulfide matrices, leaving payable values in your tailings.
Koha e lartë e ndërprerjes së funksionimit: Frequent maintenance stops due to the abrasive nature of ore, wearing out components and halting production.
Konsumi i tepërt i energjisë: Older crushing and grinding methods consuming disproportionate power per ton of ore processed.
Produkt i paqëndrueshëm & Grade Control: Difficulty maintaining a steady, fine grind size essential for optimal cyanidation or gravity recovery.
Kostoja totale e lartë e pronësisë: The cumulative cost of replacement parts, labor for repairs, and energy outweighing the initial equipment savings.
Is your operation sacrificing recovery and profitability due to an inefficient primary grinding solution? The right industrial stamp mill for gold mining addresses these exact pain points.
2. PËRMBLEDHJE E PRODUKTIT
Our heavyduty stamp mill is a mechanized gravitydriven crushing mill designed for the primary liberation of gold from hard rock ore. It functions as a reliable, highimpact pulverizer, ideal for operations where simplicity, qëndrueshmëri, and coarse to mediumfine grinding are priorities.
Rrjedha e punës operative:
1. Feed: Runofmine or primary crushed ore (<50mm) is fed into a sealed mortar box.
2. Thërrmues & Bluarje: Pulla të ngritura mekanikisht (5002000+ £ secila) hidhen në mënyrë sekuenciale në mineral, duke e pluhurosur atë me goditje të përsëritur.
3. Lani & Shkarkimi: A continuous flow of water washes the finely crushed slurry through a perforated plate (ekran), discharging it for subsequent concentration.
Fusha e Aplikimit & Kufizimet:
Ideale për: Processing freemilling gold ores, impiantet pilot, operacione të vogla dhe të mesme, and regions with limited grid power or technical infrastructure. Effective as a primary grinder ahead of shaking tables or centrifugal concentrators.
Kufizimet: Jo i përshtatshëm për bluarje ultrafine (100 TPD). Requires competent foundation design due to dynamic loads.
3. TIPARET THEMELORE
Dizajni modular i baterisë së stampave | Baza Teknike: I pavarur, bolttogether mortar boxes and stamp assemblies | Përfitimi Operacional: Allows partial plant operation during maintenance on a single battery; simplifies transportation and installation in remote sites. | Ndikimi i ROI: Redukton kohën e ndërprerjes së plotë të bimëve deri në 80% during maintenance events, protecting revenue streams.
Hardfaced Alloy Stamp Shoes | Baza Teknike: Highchromium cast iron or alloy steel shoes welded to stamp feet | Përfitimi Operacional: Provides exceptional abrasion resistance against siliceous ores, zgjatjen e jetës së shërbimit. | Ndikimi i ROI: Të dhënat në terren tregojnë a 300400% përmirësim në jetëgjatësinë ndaj çelikut standard mangan, directly lowering consumable parts cost per ton.
Sistemi i rregullueshëm i ekranit të shkarkimit | Baza Teknike: Replaceable screen plates with varying aperture sizes (rrjetë) | Përfitimi Operacional: Operators can control final grind size by changing screen plates to match ore characteristics and recovery circuit requirements. | Ndikimi i ROI: Enables rapid response to ore type changes, optimizing liberation and recovery rates without stopping the mill.
Sistemi i centralizuar i vajosjes së yndyrës | Baza Teknike: Automated manifold delivering grease to all key bearing points | Përfitimi Operacional: Eliminates manual greasing requirements, ensuring consistent lubrication and reducing bearing failure risk. | Ndikimi i ROI: Lowers scheduled maintenance time by 15% and prevents costly unplanned downtime from seized components.
HeavyDuty Camshaft & Tappet Assembly | Baza Teknike: Forged steel camshaft with replaceable hardened tappets | Përfitimi Operacional: Transforms rotary motor power into precise linear stamp lifts with minimal deflection or wear. | Ndikimi i ROI: Ensures consistent impact energy delivery over long campaigns, maintaining throughput and grind consistency while reducing drivetrain repairs.
Menaxhimi i Integruar i Rrjedhës së Ujit | Baza Teknike: Controlled water inlets integrated into the mortar box design | Përfitimi Operacional: Provides optimal slurry density and washthrough velocity to prevent screen blinding and ensure efficient discharge. | Ndikimi i ROI: Maximizes throughput capacity and prevents process bottlenecks caused by poor flow dynamics.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Mulliri bazë i pullave) | Our Gold Mining Stamp Mill Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Veshin Part Life (Stamp Shoes) | 60 90 days on abrasive ore | 240 360 days on equivalent ore | Deri në 400% jetë më të gjatë |
| Disponueshmëria mekanike (Koha e funksionimit) | ~85%, frequent bearing/cam issues| >94%, via robust lubrication & drivetrain| >10% rritja e kohës së prodhimit |
| Efikasiteti i Energjisë (kWh/ton)| Më e lartë për shkak të humbjeve të fërkimit & poor balance| Optimized cam design reduces parasitic load| 1520% reduktimi i energjisë specifike |
| Konsistenca e madhësisë së bluarjes (Varianca P80)| ±15% due to uneven wear/wash| ±5% via adjustable screens & even impact| ~66% more consistent product |
| Tonnage Throughput Capacity| Rated capacity often not sustainable| Sustainable rated capacity via superior flow design| Arrin 100% of nameplate rating |
_Compared within same class of gravityimpact stamp milling equipment._
5. SPECIFIKIMET TEKNIKE
Kapaciteti i gamës së modelit: 1 - 50 Tonelata në orë (TPH), në varësi të konfigurimit të modelit (numri i pullave) dhe fortësinë e mineralit.
Kërkesat për fuqi: Me motor elektrik; varg tipik nga 15 kW (2stamp unit) te 110 kW (10bateri pullash). Configured for 380V/480V/50Hz or 60Hz industrial power.
Specifikimet e materialit:
Kuti llaçi & Kornizë: Fabrikuar nga pllaka çeliku ASTM A36.
Pullat & Ngritësit: Highstrength carbon steel cores with replaceable alloy wear parts.
Bosht me gunga: AISI i falsifikuar 4140 çeliku.
Kushinetat: Sealed spherical roller bearings.
Dimensionet fizike (Example 5Stamp Battery): Përafërsisht. Gjatësia: 4m x Gjerësia: 2m x Lartësia (to camshaft): 3m + foundation depth requirement.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Dust seals and corrosionresistant coatings available for highhumidity or saline environments.
6. Skenarët e APLIKIMIT
SmallScale Hard Rock Mine Pilot Plant Expansion
Sfida:A West African operator needed reliable primary grinding for a new pilot plant (92% availability despite intermittent grid power,demonstrimi i qëndrueshmërisë së projektit
Artizanale & SmallScale Mining Cooperative Upgrade
Sfida:A South American cooperative using manual crushing faced low throughput (<0 .5 TPD)and high physical labor costs leadingto inconsistent income.Solution:A single mechanized twostamp mill replaced manual hammers providing continuous mechanical crushing.Gold Mining Stamp Mill Implementation:The simple robust design allowed local technicians tomaintain it.Training focused on safe operationand basic screen changes.Gold Mining Stamp Mill ResultsThroughput increasedto2TPD.Collective income stabilized andrecovery improveddue tomore consistentgrind.Lowered physical strain improvedworker retention
Historical Tailings Reprocessing Project
Sfida:A contractor reprocessing old tailings requireda rugged lowcost grinder topulverize agglomerated materialfor further chemical extraction without investingin highenergy finegrinding mills.Solution:A refurbished fivestampmill was selectedfor itshighimpactforceand tolerancefor variable feed.Gold Mining Stamp Mill ImplementationThe stampprovided sufficientliberation ofthe encapsulatedvalues at amediumfinesize idealforthe subsequentleach circuit.Gold Mining Stamp Mill ResultsThe project achievedpaybackin8monthsbasedonlow capexandoperatingcosts.Thestampmill handledabrasivematerialwithminimal unscheduledstops
7.KONSIDERATA TREGTARE
Equipment pricing tiers are structured basedoncapacityandconfiguration:
• Base Unit Tier(15pulla):Includes core stamppowerpackfoundation drawingsbasicsparepartskit
• Plant Module Tier(610pulla):Includesintegratedfeedhopper slurry sump pumpandcontrol panel
• Turnkey System TierIncludesfullcircuitdesignwithfeedconveyor stamppump classificationcyclonesandproductdewatering
Karakteristikat opsionale:
• Variable frequency drive(VFD)forsoftstart&speedcontrol
• Dust suppressionenclosurekit
• Advancedwear monitoring sensorsonstampshoes
• Corrosion resistantepoxycoatingpackage
Paketat e Shërbimit:
• Vënia në punë&Trajnimi i Operatorit(në vend)
• Annual Preventative MaintenanceInspection
• GuaranteedSpare PartsAvailabilityProgram(withuptimeagreement)
Opsionet e financimit:
Equipment leasingstructuresareavailablethroughpartnerfinancial institutionsaswellasleasetoownprogramsto preserveoperationalcapital
8.FAQ
P:What isthetypicalfeed sizerequirementforyourgold miningstampmill?
A.Foroptimalperformance runofmineoreshouldbeprimarilycrushedtopassing50mm(2")Themill candigestoccasional largerpiecesbutconsistentfeedsize maximizesthroughputandwearlife
P:Canyourstampmill beintegratedintoanexistingcyanidation(CIL CIP)qarku?
A YesIt servesasanexcellentprimarygrinderproducingaslurryidealforfurtherballmillregrindorfors directleachingiftheliberationsizeisadequateConsultour engineersforspecificflowsheetintegration
P:Whatistheleadtimeforastandardunit?
A LeadtimesvarybycomplexityStandard15stampunitsaretypicallyavailablein1014weeksfromorderconfirmationLarger customconfigurationsmayrequire1620weeks
P:Doyouprovidefoundationdesignspecifications?
A YesDetailedgeotechnicalrequirementsandfoundationdrawingsaresuppliedwitheveryquotetoensureproperinstallationbyyourlocalcivilcontractor
P:Çfarë është struktura e garancisë?
A Weofferastandard12monthwarrantyonmanufacturingdefectsformainstructuralcomponentsandsixmonthsonwearpartsExtendedwarrantiesareavailablewithpurchasedservicepackages
P:Canyouprocessmaterialotherthangoldore?
A Whileoptimizedforgoldourstampscanbeusedforthecoarsegrindingofothervaluablemineralswhereimpactcrushingisbenefical suchascertainindustrialmineralsTestingonyourspecificoreisrecommended
