Slag Crusher Plant Sourcing Agent Shipping
1. HAPJE NGA PIKA E DIKIMIT
Menaxhimi i skorjes, a challenging byproduct of metal production, directly impacts your plant’s bottom line and operational continuity. A po përballeni me këto sfida të vazhdueshme??
Kohë joproduktive të paplanifikuara: Frequent breakdowns of underengineered crushers halt your entire material handling chain, costing thousands per hour in lost processing time and labor.
Veshja e tepërt & Shpenzimet e Mirëmbajtjes: The highly abrasive nature of slag rapidly degrades standard crushing components, duke çuar në shpenzime të paqëndrueshme për pjesët e ndërrimit dhe punën e mirëmbajtjes.
Produkt jo konsistent & Grykat e ngushta: An illmatched crusher produces uneven particle size distribution, causing downstream screening inefficiencies and storage issues, ultimately delaying shipment to your customers.
Kostot e larta operacionale: Inefficient power consumption and the need for secondary or even tertiary crushing stages erode profit margins on what should be a valuable recycled product.
Pyetja kryesore për menaxherët e uzinës është: how do you transform this abrasive liability into a consistent, profitable stream without compromising reliability? The solution lies in specifying a purposebuilt impianti i thërrmuesit të skorjeve.
2. PËRMBLEDHJE E PRODUKTIT
A impianti i thërrmuesit të skorjeve is a stationary or semimobile system engineered specifically to reduce large chunks of aircooled or granulated metallurgical slag into precisely graded aggregates. Unlike generic rock crushers, it is designed from the ground up to withstand extreme abrasion and intermittent tramp metal.
Rrjedha e punës operative:
1. Marrja primare & Të ushqyerit: Slag is delivered via dump truck or loader into a robust hopper, often equipped with a grizzly feeder to bypass subsize material and protect the primary crusher.
2. Reduktimi i madhësisë primare: Thërrmimi fillestar kryen një polic me nofulla të rëndë ose ndërprerës me goditje, reducing large slabs to manageable diameters (në mënyrë tipike <200mm).
3. Thërrmimi sekondar & Shqyrtimi: Material is conveyed to a secondary cone or impact crusher for further reduction. The crushed output is then screened via vibrating screens to separate product into specified size fractions (p.sh., 05mm, 510mm, 1020mm).
4. Trajtimi i materialeve & Grumbullimi i rezervave: Onspec aggregate is conveyed to designated stockpiles for loading and transport. Oversize material is recirculated back to the secondary crusher in a closedloop system.
Fusha e Aplikimit: Designed for ferrous (furra shpërthyese, çeliku) dhe me ngjyra (bakri, plumbi) slags. Ideal for integrated metal plants and standalone slag processing yards.
Kufizimet: Not suitable for primary ore processing or extremely hard igneous rock. Feed size must be controlled per plant design specifications.
3. TIPARET THEMELORE
Liners HeavyDuty Abrasion Resistant | Baza Teknike: Derdhjet prej hekuri të bardhë me krom të lartë ose çeliku mangan | Përfitimi Operacional: Jeta e linjës u rrit me 60100% compared to standard materials, drastically reducing changeout frequency | Ndikimi i ROI: Lowers costperton for wear parts and reduces maintenance downtime by up to 30% çdo vit.
Sistemi i Mbrojtjes Metal Tramp | Baza Teknike: Hydraulic or pneumatic release mechanisms on crushers; metal detectors on feed conveyors | Përfitimi Operacional: Prevents catastrophic damage from uncrushable metals mixed within slag | Ndikimi i ROI: Eliminates risk of major rotor or shaft damage, protecting a capital asset worth hundreds of thousands.
PLCBased Automated Control Panel | Baza Teknike: Centralized programmable logic controller with load management and fault diagnostics | Përfitimi Operacional: Aktivizon kontrollin me një operator, optimizon tërheqjen e energjisë, and provides clear alarm indicators for rapid troubleshooting | Ndikimi i ROI: Reduces labor requirements and minimizes unplanned stops through predictive alerts.
Dizajni Modular SkidMounted | Baza Teknike: Rrëshqitëse strukturore prej çeliku të montuar paraprakisht për komponentët kryesorë | Përfitimi Operacional: Significantly reduces civil works and onsite installation time by up to 40% | Ndikimi i ROI: Faster commissioning gets your revenuegenerating operation online sooner with lower initial construction costs.
Ushqyes Grizzly vibrues HeavyDuty | Baza Teknike: Robust feeder with adjustable grizzly bars for prescreening | Përfitimi Operacional: Removes fines prior to primary crushing, increasing throughput efficiency and reducing unnecessary wear on the primary chamber | Ndikimi i ROI: Improves overall plant capacity by 1525% while lowering energy consumption per ton.
Sistemi i mbyllur i frenimit të pluhurit | Baza Teknike: Strategically placed spray nozzles at transfer points coupled with dust extraction vents | Përfitimi Operacional: Maintains compliant airborne particulate levels, ensuring a safer working environment and meeting regulatory standards | Ndikimi i ROI: Shmang gjobat e mundshme dhe ndërprerjet e punës për shkak të mospërputhjes mjedisore.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Impianti i Policave Gjenerike) | Zgjidhja jonë e impiantit të thërrmuesit të skorjeve | Avantazhi (% përmirësim) |
|||||
| Veshin Part Life (fillore) | 3045 Ditët | 6090 Ditët | +100% |
| Disponueshmëria në kohën e funksionimit të sistemit | 8085% | 9295% | +12% |
| Power Consumption/Ton | Baza bazë | Ngarkesa të optimizuara të motorit & efficient drive design |18% |
| Rendimenti i produktit të përfunduar | Variable sizing requiring recrush Consistent grading within spec bands Recrush volume reduced by ~25% |
| Instalimi & Komisionimi| 812 Javë 57 Javë 40% timetooperation |
5. SPECIFIKIMET TEKNIKE
Kapaciteti përpunues: I konfigurueshëm nga 50 TPH deri në fund 300 TPH.
Madhësia maksimale e furnizimit: Up to 800mm slab size (varur nga modeli).
Kërkesat për fuqi: Ngarkesa totale e lidhur zakonisht varion nga 150 kW në 450 kW; projektuar për furnizim standard të tensionit industrial (400V/50Hz ose i personalizuar).
Crusher Specifications: Primary jaw crusher sizes from 750x500mm up to 1200x1500mm; Secondary cone crushers with heavyduty mantle/bowl liners.
Specifikimet e materialit: Crusher housings in fabricated steel plate; Liners in Mn18Cr2 / Aliazh me krom të lartë; Conveyor belts with high abrasionresistant covers.
Dimensionet fizike (Konfigurimi tipik): Gjurmë rreth 40 m (L) x 20 m (W). Skid designs minimize foundation needs.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; Sistemi i frenimit të pluhurit i vlerësuar për funksionim efektiv deri në 80% lagështia relative.
6. Skenarët e APLIKIMIT
Riciklimi i integruar i skorjeve të uzinës së çelikut
Sfida: A major steel producer faced escalating landfill costs for blast furnace slag and needed an onsite solution creating saleable aggregate. Their existing equipment suffered weekly liner failures.
Solution Implementation of a turnkey impianti i thërrmuesit të skorjeve featuring primary jaw crushing followed by secondary cone crushing with automated screening.
Results Achieved consistent production of three aggregate grades within six weeks of commissioning. Wear part lifecycle extended from three weeks to seven weeks. The operation converted a cost center into a profit stream within one year.
Kontraktor i pavarur i përpunimit të skorjeve
Challenge A contractor processing slag from multiple sources required high mobility between sites without sacrificing durability or capacity.
Solution A semimobile skidmounted impianti i thërrmuesit të skorjeve, where primary and secondary modules could be relocated independently via lowloader trailers.
Results Reduced site setup time from three weeks to five days per location through prewired modules. Disponueshmëria e bimëve u tejkalua 93%, allowing the contractor to fulfill multiple longterm supply contracts reliably.
7. KONSIDERATA TREGTARE
Our solutions are offered in clear pricing tiers based on capacity:
Niveli I (200 TPH): Fully customized highvolume systems with advanced automation options.
Optional features include magnetic separators for residual metal recovery automated greasing systems remote monitoring telemetry packages extended dust control enclosures
Service packages range from basic preventive maintenance plans comprehensive annual service contracts including wear part supply financing options are available including leaseto own structures equipment loans tailored support project cash flow
8.FAQ
What types of slag are suitable?
Designed primarily aircooled blast furnace basic oxygen furnace steel slags copper smelter slags Granulated slags may require specific feed arrangements due density
How does handle tramp metal?
Systems incorporate multiple protection layers including hydraulic release mechanisms primary jaw optional metal detectors feed conveyor automatically stop belt uncrushable object detected
Çfarë instalimi tipik i dorëzimit në kohë të çojë?
For standard configurations lead time manufacturing ranges months Complete delivery installation commissioning typically completed weeks following arrival site
Can integrate existing conveyors screens?
Yes plants engineered modular basis can interface existing downstream equipment provided specifications match Our engineering team will review layout compatibility
What ongoing maintenance requirements?
Daily visual checks lubrication Weekly bolt tightening inspections Scheduled liner replacements based monitored wear rates Predictive maintenance data provided via control system alerts
