Slag Crusher Plant ODM Manufacturer Sourcing

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPING Menaxhimi i skorjes është një pengesë e vazhdueshme me kosto të prekshme. A po përballeni me këto sfida operacionale?? Përçueshmëri jo e besueshme: Inconsistent feed size and hardness cause frequent jams in your primary crusher, halting downstream processing and costing hours of lost production per month. Veshja e tepërt & Shpenzimet e Mirëmbajtjes: The abrasive nature of slag rapidly…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Menaxhimi i skorjes është një pengesë e vazhdueshme me kosto të prekshme. A po përballeni me këto sfida operacionale??
Përçueshmëri jo e besueshme: Inconsistent feed size and hardness cause frequent jams in your primary crusher, halting downstream processing and costing hours of lost production per month.
Veshja e tepërt & Shpenzimet e Mirëmbajtjes: The abrasive nature of slag rapidly degrades standard manganese steel components, leading to unscheduled downtime and high spare part expenditures.
Inefficient Liberation of Metallics: Incomplete crushing leaves valuable metal trapped within slag aggregates, resulting in direct revenue loss from unrecovered material.
Kostot e larta operative të punës: Pastrim manual, constant monitoring, and reactive maintenance tie up skilled personnel on lowvalue tasks.
Pluhuri & Noise Compliance Risks: Open crushing processes generate significant fugitive dust and noise, creating environmental hazards and potential regulatory noncompliance.

Is your current slag processing solution addressing these issues effectively, apo po i kontribuon atyre? A purposeengineered slag crusher plant is designed as a systematic response.

2. PËRMBLEDHJE E PRODUKTIT

A modern slag crusher plant is a stationary or semimobile integrated system engineered specifically for the size reduction and liberation of metallics from steel slag, skorje furre shpërthyese, and other industrial byproducts. It transforms irregular, abrasive slag feed into precisely graded aggregate for sale or further processing.

Rrjedha e punës operative:
1. Thërrmimi primar & Shqyrtimi: Ushqim i madh me skorje (deri në 800 mm) is reduced by a heavyduty jaw crusher. An integrated scalping screen removes fine material (<30mm) to bypass secondary crushing, rritjen e efikasitetit.
2. Thërrmimi sekondar & Çlirimi: Oversize material proceeds to a cone or impact crusher for further reduction, effectively liberating embedded metal pieces from the mineral matrix.
3. Ndarja e metaleve & Përmasat përfundimtare: Crushed material passes over magnetic separators (suspended and drum types) to extract ferrous metal. A final screening deck classifies the clean aggregate into commercial sizes (p.sh., 05mm, 510mm, 1020mm).

Fusha e Aplikimit: Integrated steel plants, kantiere të pavarura të përpunimit të skorjeve, construction aggregate producers handling industrial byproducts.
Kufizimet kryesore: Not designed for primary rock mining operations or processing highly cohesive, wet clay materials without preprocessing.

3. TIPARET THEMELORE

Thërrmuesi kryesor HeavyDuty | Baza Teknike: Deep crushing chamber with reinforced manganese steel jaws | Përfitimi Operacional: Doreza të mëdha, irregular slab slag without bridging; reduces need for prebreaking | Ndikimi i ROI: Lower primary reduction costs by minimizing hydraulic hammer use and associated labor.

Integrated Scalping & Bypass System | Baza Teknike: Grizzly feeder with adjustable grizzly bars precedes primary crusher | Përfitimi Operacional: Removes sub30mm fines prior to primary crushing, increasing throughput and reducing wear on crusher liners | Ndikimi i ROI: Increases overall plant capacity by up to 25% while cutting liner replacement costs.

HighStrength Magnetic Separation Circuit | Baza Teknike: Multistage magnetic separation including overband and drum magnets | Përfitimi Operacional: Rikuperohet >98% of liberated ferrous metal with high purity (>95%), creating a direct revenue stream | Ndikimi i ROI: Turns waste into profit; payback often achieved through metal recovery alone within an estimated operational period.

Sistemi i centralizuar i frenimit të pluhurit | Baza Teknike: Encapsulated transfer points with strategically placed fog cannons or bag filters | Përfitimi Operacional: Controls respirable dust at source, ensuring operator safety and environmental compliance | Ndikimi i ROI: Mitigates risk of regulatory fines and reduces longterm site remediation liabilities.

Kontroll i bazuar në PLC & Paneli i Monitorimit | Baza Teknike: Automated sequencing with load monitoring on all major drives | Përfitimi Operacional: Aktivizon kontrollin me një operator; provides early warning for abnormal conditions like tramp metal or overloads | Ndikimi i ROI: Redukton kërkesat për punë përafërsisht 60% for plant operation and prevents catastrophic damage from uncrushables.

Dizajni Modular SkidMounted (Fakultative) | Baza Teknike: Module të montuara paraprakisht në rrëshqitjet e rënda Ibeam | Përfitimi Operacional: Significantly reduces civil work and installation time on site; facilitates future relocation | Ndikimi i ROI: Cuts total project commissioning time by up to 40%, accelerating return on investment.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapaciteti përpunues: I konfigurueshëm nga 50 TPH te 300 TPH based on feed characteristics.
Madhësia e furnizimit: Accepts input up to 800mm x 1200mm slab form.
Kërkesa për fuqi: Ngarkesa totale e lidhur varion nga 250 kW (për 50 Uzina TPH) te 800 kW (për 300 Uzina TPH). Voltage as per local industrial standards (415V/3/50Hz or equivalent).
Specifikimet e materialit: Primary wear parts manufactured from modified Hadfield Manganese Steel or proprietary chromium carbide overlays. Structural frames use S355JR grade steel.
Dimensionet fizike (Typical for 150 Uzina TPH): Gjatësia ~ 35 m, Width ~12m, Height ~8m. Skidmounted design available.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dust emission levels maintained below local statutory limits (në mënyrë tipike <10 mg/Nm³ at point of generation).

6. Skenarët e APLIKIMIT

Integrated Steel Plant Slag Yard | Sfida: Legacy setup used separate excavatormounted breaker and crusher with low magnet efficiency, recovering only ~82% metallics while generating excessive dust.| Zgjidhje: Instalimi i një çelësi në dorë 200 TPH slag crusher plant with scalping grizzly, dual crushing stages, and threestage magnetic separation.| Rezultatet: Metallic recovery increased to 98.5%, generating an additional $180k annual revenue from scrap sales. Dust complaints ceased, and total operating manpower was reduced from 6 shifts/day to 2 shifts/day.

Construction Aggregate Producer Processing Imported Slag | Sfida: Processing variable feedstock from multiple sources caused frequent jamming in existing impactor crusher and inconsistent final aggregate gradation.| Zgjidhje: Deployment of a modular jawcone configuration slag crusher plant with PLCcontrolled feeder regulation.| Rezultatet: Plant throughput stabilized at target 120 TPH regardless of feed variation; final product met EN aggregate standards consistently (>95% of batches). Crusher jamrelated downtime fell from an average of 15 hours/month to under 2 orë/muaj.

Slag Crusher Plant ODM Manufacturer Sourcing

7. KONSIDERATA TREGTARE

Impiantet tona të thërrmuesit të skorjeve ofrohen në tre nivele kryesore:
1. Konfigurimi standard: Includes core crushing circuit with basic magnets and starterlevel controls.
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