Kuotimi i Importuesit të Importit të Impianteve të Shllakut

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Managing slag is a persistent bottleneck with significant hidden costs. Are you facing these common operational challenges? High Downtime for Primary Crushers: Oversized, uncrushable metallic remnants (“metal tramp”) in slag feed cause frequent jams and damage to primary crushing jaws, leading to hours of unplanned maintenance and lost throughput. Inefficient Material…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Managing slag is a persistent bottleneck with significant hidden costs. Are you facing these common operational challenges?
High Downtime for Primary Crushers: Oversized, uncrushable metallic remnants ("metal tramp") in slag feed cause frequent jams and damage to primary crushing jaws, leading to hours of unplanned maintenance and lost throughput.
Inefficient Material Separation: Inadequate liberation of metal from slag conglomerates results in valuable metal loss to waste stockpiles and contaminated aggregate product, directly impacting revenue and product quality.
Veshja e tepërt & Shpenzimet e Mirëmbajtjes: The highly abrasive nature of slag rapidly degrades standard crusher liners and components, creating a cycle of high spare parts consumption and laborintensive changeouts that erode profit margins.
Inconsistent Final Product Size: Without precise control over the crushing circuit, achieving a consistent, marketable aggregate size is difficult, leading to product rejection or the need for costly reprocessing.

Is your current setup causing unpredictable downtime, wasting recoverable metal, and driving up your cost per ton? A purposeengineered slag crusher plant is the systematic solution.

2. PËRMBLEDHJE E PRODUKTIT Kuotimi i Importuesit të Importit të Impianteve të Shllakut

A slag crusher plant is a integrated processing system designed specifically for the size reduction and metal recovery of metallurgical slag (blast furnace, steel furnace, etj.). Ai transformohet i papërpunuar, variablesized slag into a valuable, graded aggregate while maximizing the extraction of residual metallic content.

Rrjedha e punës operative:
1. Thërrmimi primar & Shqyrtimi: Large slag feed (up to ~800mm) is reduced by a robust primary crusher (typically a jaw crusher). An initial scalping screen removes fine material.
2. Metal Separation & Rimëkëmbja: The crushed material passes over magnetic separators (suspended drum or overhead magnetic) to extract ferrous metal. An eddy current separator may be incorporated for nonferrous recovery.
3. Thërrmimi sekondar & Notimi: The demetalized slag undergoes secondary crushing (often via cone or impact crusher) and is precisely screened into commercial aggregate fractions (p.sh., 05mm, 510mm, 1020mm).

Fusha e Aplikimit: Designed for integrated steel plants, kantiere të pavarura të përpunimit të skorjeve, and aggregate producers handling metallurgical byproducts.
Kufizimet: Not suitable for processing molten slag or as a primary ore processing plant. Feed material size and hardness must be within the plant's engineered design specifications.

3. TIPARET THEMELORE

Thërrmuesi kryesor HeavyDuty | Baza Teknike: Nofullat e përforcuara prej çeliku mangan & kushinetat me përmasa të mëdha | Përfitimi Operacional: Handles large slab slag and occasional tramp metal with minimal risk of catastrophic failure | Ndikimi i ROI: Reduces unexpected breakdowns by up to 60%, protecting downstream equipment and ensuring continuous feed

Qarku i integruar magnetik i ndarjes | Baza Teknike: Highintensity permanent magnetic drums installed at key transfer points | Përfitimi Operacional: Recovers >95% of liberated ferrous metal directly from the crushing stream | Ndikimi i ROI: Turns waste into revenue; recovered metal often offsets operational costs significantly

AbrasionResistant Linings & Komponentët | Baza Teknike: AR400/500 steel liners in hoppers, bie, dhe ekranet; specialized alloy crusher wear parts | Përfitimi Operacional: Extends service life in highly abrasive environments by 23x compared to standard materials | Ndikimi i ROI: Lowers costperton for wear parts and reduces maintenance labor hours

Sistemi i centralizuar i kontrollit PLC | Baza Teknike: Automated process control with touchscreen HMI for monitoring motor loads, conveyor speeds, and bin levels | Përfitimi Operacional: Enables oneoperator oversight of the entire circuit for startup, shutdown, and troubleshooting | Ndikimi i ROI: Optimizes power consumption and improves overall plant availability through proactive monitoring

Dizajni Modular SkidMounted | Baza Teknike: Preassembled modules for primary crushing, skriningu, and separation on structural steel frames | Përfitimi Operacional: Dramatically reduces site installation time and civil work requirements | Ndikimi i ROI: Komisionim më i shpejtë (javë vs. muaj), leading to quicker return on investment

Sistemi i frenimit të pluhurit | Baza Teknike: Strategically placed spray nozzles at crusher discharge and transfer points with solenoid valve control | Përfitimi Operacional: Maintains regulatory compliance for particulate emissions while minimizing water usage on processed material | Ndikimi i ROI: Avoids fines from environmental agencies and prevents product degradation from excess moisture

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: I konfigurueshëm nga 50 TPH te 300 TPH throughput.
Kërkesat për fuqi: Ngarkesa totale e lidhur zakonisht ndërmjet 250 kW 800 kW në varësi të konfigurimit; supplied at 415V/50Hz or as per regional standard.
Specifikimet e materialit: Struktura primare: ËSHTË 2062 mild steel; Abrasive contact areas: Minimum AR400 steel plate; Crusher wear parts: Highgrade manganese steel or equivalent chromium alloy.
Dimensionet fizike (Tipike 150 Uzina TPH): Approximate footprint of 40m L x 20m W x 15m H. Modular design allows for flexible layout adaptation.
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°C to +50°C with appropriate lubrication systems. Dust suppression system maintains operation within local emission standards.

6. Skenarët e APLIKIMIT

Integrated Steel Plant Slag Yard Recycling

Sfida:A major steel producer was landfilling LD slag due to inefficient metal recovery (<70%) using mobile equipment. The inconsistent aggregate produced had limited market value.
Zgjidhje:A turnkey slag crusher plant with a powerful jaw crusher for large converter slabs followed by two stages of magnetic separation was installed at their captive slag yard.
Rezultatet:Metal recovery increased to over 96%. The plant produces over 120 TPH of highpurity construction aggregate meeting national road standards. Landfill costs were eliminated entirely within 14 muaj.

Independent Aggregate Producer Processing Imported Slag

Sfida:A construction material supplier processing purchased metallurgical slag faced excessive wear costs in their existing limestone crushing circuit and poor product quality due to residual metals.
Zgjidhje:A dedicated secondarystage slag crusher plant, focusing on fine crushing/screening with integrated eddy current separation was installed parallel to their main line specifically for preprocessed slag feed.
Rezultatet:Aggregate product contamination fell below required specifications (<0.5% free metal). Wear part costs specific to the slag line dropped by over half due to appropriate material selection.

7. KONSIDERATA TREGTARE

Equipment pricing tiers are based on capacity rating:
Standard Range Plants (~50100 TPH): Costeffective solution focused on core crushing/magnetic separation functions using proven components.
HighCapacity Plants (~100200 TPH): Includes advanced features like automated tramp release systems on primary crushers,
dual vibration screens,
PLC automation,
comprehensive dust control,
multiple magnetic separators,
optional nonferrous recovery modules,
extended warranty packages covering major mechanical components,
annual preventive maintenance contracts including wear part inspections,
financing options available through partner institutions including leasetoown structures which can preserve capital expenditure budgets, Kuotimi i Importuesit të Importit të Impianteve të Shllakut

8.FAQ

Q1.Is this plant compatible with our existing conveyor system?
A.The modular design allows us to engineer transfer points that interface with your existing infrastructure.Field measurements are taken during the planning phase to ensure compatibility regarding height discharge rates,and belt widths.

Q2.What level of operator training is required?
A.Comprehensive training is provided covering normal operation startup/shutdown sequences basic troubleshooting,and safety procedures Most plants are designed for intuitive operation via the central PLC panel reducing the learning curve significantly.

Q3.How does this impact our overall operational costs?
A.Field data shows that while capital investment is required,the significant reduction in unplanned downtime lower wear part consumption,and new revenue streams from recovered metal typically deliver an ROI within years depending on your throughput volume,

Q4.What are typical delivery lead times?
A.For standard configuration plants lead time ranges from weeks following final engineering approval Custom configurations may require additional time Detailed project schedules are provided upon order confirmation,

Q5.Do you provide performance guarantees?
A.We provide guaranteed minimum throughput capacity under defined feed conditions as well as guaranteed minimum ferrous metal recovery rates These are detailed in commercial contracts,

Q6.Can we process other materials like construction waste with this plant?
A.The core design is optimized specifically for highly abrasive metallurgical slags While it can process hard rock it may not be optimal For mixed waste streams we recommend a separate analysis,

Q7.What aftersales support is available?
A.We offer tiered service packages ranging from remote technical support only up through comprehensive annual maintenance contracts which include scheduled inspections spare parts discounts,and priority field service response

Etiketat: Kuotimi i Importuesit të Importit të Impianteve të Shllakut