Shllak Crusher Fabrika e Asamblesë Fabrika Çmimi konkurrues

Slag Crusher Plant Assembly Plant Competitive Price

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPING Menaxhimi i skorjes është një pengesë e vazhdueshme me kosto të prekshme. A po përballeni me këto sfida operacionale?? Kohë joproduktive të paplanifikuara: Frequent clogging and abrasive wear in standard crushers lead to unscheduled maintenance, duke ndaluar të gjithë rrjedhën tuaj materiale. Kosto e lartë operative: Excessive power consumption from inefficient crushing cycles and the recurring expense of replacing worn…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Menaxhimi i skorjes është një pengesë e vazhdueshme me kosto të prekshme. A po përballeni me këto sfida operacionale??
Kohë joproduktive të paplanifikuara: Frequent clogging and abrasive wear in standard crushers lead to unscheduled maintenance, duke ndaluar të gjithë rrjedhën tuaj materiale.
Kosto e lartë operative: Excessive power consumption from inefficient crushing cycles and the recurring expense of replacing worn manganese steel components directly impact your bottom line.
Produkt jo konsistent: Variable feed size and moisture content result in an uneven final product, complicitating downstream processing or resale.
Hapësirë & Intensiteti i Punës: Shumëfazësh, fragmented crushing setups require a larger footprint and increased manual oversight for feeding and monitoring.

What if your slag processing could achieve higher throughput with lower specific energy consumption and predictable maintenance intervals? Zgjidhja qëndron në një qëllim të projektuar Asambleja e impiantit të thërrmuesit të skorjeve.

2. PËRMBLEDHJE E PRODUKTIT

A Asambleja e impiantit të thërrmuesit të skorjeve is a coordinated, semifixed or skidmounted system designed specifically for the primary and secondary reduction of blast furnace slag, vjedhin goditje, ose skorje ferroaliazh. Ai transformohet i madh, irregular slag lumps into a calibrated aggregate for use in construction, aditivët e çimentos, or road base materials. Shllak Crusher Fabrika e Asamblesë Fabrika Çmimi konkurrues

Rrjedha e punës operative:
1. Feed & Para-Screening: Runofplant slag is fed via hopper; an integrated grizzly or prescreen removes fine material to bypass unnecessary crushing.
2. Thërrmimi primar i nofullës: A robust jaw crusher performs the initial breakage of large lumps (deri në 8001000 mm) into manageable pieces (150200mm).
3. Secondary Cone/Roll Crushing: A secondary cone or roll crusher further reduces the material to the target product size (typically 020mm or 040mm).
4. Shfaqja përfundimtare & Renditja: Vibrating screens classify the crushed output into specified fractions, with oversize material recirculated.
5. Trajtimi i materialeve: Conveyors transport both feed and final product between stages and to stockpiles.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për fabrikat e integruara të çelikut, shkritoret, kantieret e përpunimit të skorjeve, and aggregate producers handling metallic byproducts. Effective on aircooled blast furnace slag and basic oxygen furnace (BOF) skorje.
Kufizimet: Not designed for primary rock mining or extremely highsilica content materials. Performance on very wet, sticky slag may require predrying or specialized feed arrangements.

3. TIPARET THEMELORE

Polic Nofulla HeavyDuty | Baza Teknike: Kinematika e optimizuar & volant me inerci të lartë | Përfitimi Operacional: Sustained high force for breaking toughest slag lumps without stalling; reduces peak motor loads | Ndikimi i ROI: Lower risk of unplanned stoppage; extends component life by 3040% bazuar në të dhënat në terren

Sistemi i rreshtimit rezistent ndaj gërryerjes | Baza Teknike: Manganese steel with workhardening properties & strategic wear protection plates | Përfitimi Operacional: Liners maintain profile longer under extreme abrasion, sigurimi i vendosjes së vazhdueshme të boshllëqeve dhe gradimit të produktit | Ndikimi i ROI: Reduces liner replacement frequency; documented savings of 1822% on consumables per ton crushed

Integrated Scalping & Bypass | Baza Teknike: Precrushing grizzly screen with dedicated fines conveyor | Përfitimi Operacional: Removes subsize material before primary crushing, increasing effective capacity and reducing wear on crusher chambers | Ndikimi i ROI: Improves overall plant throughput by up to 15%; lowers specific energy cost (kWh/ton)

Grasimi i centralizuar & Pikat e Monitorimit | Baza Teknike: Manifolded lubrication lines for all major bearings with accessible check points | Përfitimi Operacional: Mundëson të sigurt, rapid routine maintenance during planned stops; ensures critical components are properly lubricated | Ndikimi i ROI: Minimizes lubrication time by approximately 50%; prevents costly bearing failures

Shllak Crusher Fabrika e Asamblesë Fabrika Çmimi konkurrues

Modular Skid Base Assembly | Baza Teknike: Prealigned crushers, montime motorike, and conveyors on a single structural steel base | Përfitimi Operacional: Reduces civil works and onsite assembly time; simplifies foundation requirements and future relocation | Ndikimi i ROI: Cuts installation costs by an estimated 25%; accelerates timetooperation

Adjustable Discharge Setting Mechanism | Baza Teknike: Hydraulic or mechanical shim adjustment system on secondary crusher | Përfitimi Operacional: Allows operators to finetune final product size quickly to meet varying customer specifications without major downtime | Ndikimi i ROI: Increases plant flexibility; enables premium pricing for sized fractions

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: I konfigurueshëm nga 50 TPH deri në fund 300 TPH of processed slag.
Pranimi i madhësisë së furnizimit: Up to 1000mm lump size (në varësi të modelit).
Gama përfundimtare e madhësisë së produktit: Adjustable from 010mm to 060mm.
Kërkesat për fuqi: Ngarkesa totale e lidhur zakonisht ndërmjet 150 kW në 450 kW (400V/50Hz ose siç specifikohet). Main drives utilize hightorque electric motors.
Specifikimet e materialit: Primary wear parts manufactured from premium grade Mn18Cr2 / Mn22Cr2 steel; korniza strukturore nga çeliku S355JR me rezistencë të rëndë.
Dimensionet fizike (Rrëshqitje tipike): Ndryshon sipas kapacitetit; p.sh., a standard layout can be approximately L25m x W8m x H6m at its highest point.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; Lidhjet e sistemit të frenimit të pluhurit janë standarde.

6. Skenarët e APLIKIMIT

Riciklimi i integruar i skorjeve të uzinës së çelikut

Sfida: A major steel producer faced escalating landfill costs for BOF slag and needed to create a saleable road base material but experienced constant jamming in their existing impacttype crusher due to uncrushable metallic inclusions.
Solution Implementation of a tailored [Asambleja e impiantit të thërrmuesit të skorjeve] featuring a deepchamber jaw crusher as primary stage followed by a cone crusher with tramp release system.
Results Metallic “tramp” iron is now ejected automatically without causing damage. Bima prodhon mbi 250 TPH of certified aggregate, turning a waste cost into revenue stream within an estimated payback period of under two years.

Kontraktor i pavarur i përpunimit të skorjeve

Challenge A contractor processing varied feedstock from multiple sources required mobility between sites but could not afford the output inconsistency of portable generic crushers.
Solution Deployment of a semiskidded [Asambleja e impiantit të thërrmuesit të skorjeve] designed for partial disassembly/reassembly using modular conveyors and prewired power units.
Results The contractor reduced site setup time by over two weeks per move while maintaining consistent product quality across different slag types—documented production variance fell below ±5%.

7. KONSIDERATA TREGTARE

Jonë [slag crusher plant assemblies] are offered in clear pricing tiers based on capacity:

Gama standarde (50 - 120 TPH): Costeffective configuration ideal for smaller yards or dedicated process lines.
Karakteristikat opsionale: Basic dust suppression kit manual adjustment systems
Paketa e Shërbimit: Recommended annual inspection plan

Gama e Kapacitetit të Lartë (120 - 250 TPH): Most common configuration featuring full automation potential hydraulic adjustment
Karakteristikat opsionale: Advanced PLC control panel metal detector magnet separator automated lubrication
Paketa e Shërbimit: Comprehensive multiyear service agreement including liner change support

Financing Options Available capital expenditure can be facilitated through established equipment financing partners offering leaseto own structures or term loans typically over three five sevenyear periods subject to credit approval This allows you preserve working capital while implementing productivity gains immediately

8.FAQ

Q What if my incoming feed size varies significantly daytoday?
A The heavyduty jaw primary stage in our [Asambleja e impiantit të thërrmuesit të skorjeve] is selected with ample gape opening allowing it accept large variation without bridging Prescreening further stabilizes flow ensuring consistent loading secondary stage

Q How does this system handle residual metal within the slag?
A We recommend optional integration permanent overhead magnetic separator positioned before primary crushing Additionally our secondary cone designs often include hydraulic clearing systems that safely discharge uncrushable tramp metal protecting internal components damage

Q What typical installation foundation required?
A For skidmounted assemblies requirement simplified generally limited reinforced concrete pads sufficient support total dynamic load Detailed civil drawings provided part engineering package facilitate local contractor preparation

Q Can existing conveyors other equipment integrated new plant?
A Yes integration possible requires review specifications during quotation phase ensure compatibility transfer points power supply Control systems can designed interface existing plant SCADA

Q What expected delivery lead time after order placement?
A For standard configurations lead time typically ranges between weeks depending complexity Customizations may extend this period detailed schedule provided upon project initiation

Etiketat: Shllak Crusher Fabrika e Asamblesë Fabrika Çmimi konkurrues