Rohs Compliant Crushing And Screening Equipment Bulk Order
1. HAPJE NGA PIKA E DIKIMIT
Managing a bulk material processing operation presents persistent challenges that directly impact your bottom line. When your primary crushing and screening equipment is not purposebuilt for highvolume, continuousduty applications, you face significant operational risks. A po luftoni me:
Koha e tepërt joproduktive për mirëmbajtje? Ndryshimet e shpeshta të rreshtit, dështimet e kushinetave, and unscheduled stops can cost thousands per hour in lost production.
Gradim i paqëndrueshëm i produktit? Fluctuating output sizes lead to rejected loads, kostot e ripërpunimit, dhe klientë të pakënaqur.
Rritja e kostove operative? Konsumi i lartë i energjisë për ton të përpunuar dhe nevoja e vazhdueshme për pjesë zëvendësuese gërryen marzhet e fitimit.
Regulatory Compliance Headaches? Ensuring equipment meets environmental and safety standards like RoHS can complicate procurement and create supply chain vulnerabilities.
Kufizimet e shkallëzueshmërisë? Inflexible systems struggle to adapt to changing feed material or increased production targets without major capital investment.
Pyetja kryesore për menaxherët e uzinës është kjo: si mund të arrini të besueshme, hightonnage output while controlling lifecycle costs and maintaining strict compliance?
2. PËRMBLEDHJE E PRODUKTIT
This product line comprises a complete suite of RoHScompliant stationary and trackmounted crushing and screening plants engineered for bulk material processing. Projektuar për gurore, minierave, dhe riciklimin e ndërtimeve në shkallë të gjerë, these systems transform raw feed into precisely sized aggregates in a continuous workflow.
Rrjedha e punës operative:
1. Reduktimi Primar: Dumpfed material is crushed by a robust jaw or gyratory crusher.
2. Shqyrtimi primar & Duke përcjellë: A vibrating grizzly feeder removes fines and directs oversize to the crusher, while prescreened material is conveyed onward.
3. Thërrmimi sekondar & Shqyrtimi: Material is further reduced by a cone or impact crusher and then classified by size on multideck screens.
4. Grumbullimi i rezervave: Correctly sized products are conveyed to designated stockpiles via radial or stacker conveyors.
Fusha e Aplikimit: Ideale për prodhimin me volum të madh të agregateve (gur gëlqeror, granit), përpunimi i skorjeve, and demolition concrete recycling. Kufizimet: Nuk është projektuar për bluarje ultrafine (nën5 mm) or processing highly abrasive materials without specific, hardened liner options.
3. TIPARET THEMELORE
Dizajni i avancuar i dhomës | Baza Teknike: Kinematikë e modeluar kompjuterike dhe kënde të optimizuara të kapjes | Përfitimi Operacional: Consistent reduction ratio with lower risk of bridging or choking, even with irregular feed | Ndikimi i ROI: Deri në 15% higher throughput with reduced idle time
DirectDrive Crusher Systems | Baza Teknike: Eliminimi i rripave V dhe komponentëve të lidhur | Përfitimi Operacional: More efficient power transfer, reduced maintenance points, and quieter operation | Ndikimi i ROI: Të dhënat në terren tregojnë 58% lower energy consumption per ton crushed
Sistemi i unifikuar i kontrollit PLC | Baza Teknike: Centralized automation with realtime monitoring of load, presioni, dhe temperatura | Përfitimi Operacional: Operators can optimize performance from a single station; automated safety shutdowns protect components | Ndikimi i ROI: Reduces diagnostic time by an average of 30% and prevents major mechanical damage
RoHSCompliant Component Sourcing | Baza Teknike: Strategic procurement of electrical systems, hidraulikë, and wear parts verified free of restricted hazardous substances (Pb, Hg, Cd, etj.) | Përfitimi Operacional: Futureproofs your asset against tightening regulations; simplifies endoflife disposal/recycling | Ndikimi i ROI: Mitigates risk of costly retrofits or compliance penalties in regulated markets
Ekran modular & Conveyor Setup | Baza Teknike: Seksione të përbashkëta me komponentë të standardizuar | Përfitimi Operacional: Enables rapid reconfiguration for different product specs or easier transport between sites | Ndikimi i ROI: Reduces plant reconfiguration downtime by up to 40% krahasuar me strukturat e salduara
Kolektor i integruar për shtypjen e pluhurit | Baza Teknike: Pressurized spray bars at key transfer points synchronized with conveyor operation | Përfitimi Operacional: Redukton ndjeshëm grimcat e ajrit, përmirësimi i sigurisë së vendit dhe pajtueshmërisë mjedisore | ROI Impact Lowers water usage by 25% versus manual spraying and avoids potential fines for emissions violations
Common Platform Serviceability | Technical Basis Shared grease banks centralized lube points toolfree access panels on sister models|Operational Benefit Technicians perform routine checks faster reducing exposure to maintenance hazards|ROI Impact Increases planned maintenance efficiency cutting labor hours per service event by an estimated 20%
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | Our RoHSCompliant Crushing & Zgjidhja e shqyrtimit | Avantazhi (% përmirësim) |
|||||
| MTBF (Koha mesatare ndërmjet dështimeve) Kushinetat | ~ 1 200 orë |>1 800 orë |>50% përmirësim |
| Konsumi i Energjisë (kWh/ton të përpunuara) | Ndryshon shumë; bazë = 100% |8% |8% reduktim |
| Koha mesatare e ndryshimit të linjës (Nofulla primare) 46 orë |3 orë |33% më shpejt |
| Dokumentacioni i Pajtueshmërisë & Traceability Certificate provided at shipment Full material declaration dossier per component supplied Risk mitigation |
| Sound Power Level at 10m ~110 dBA 5 reduktim dBA |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: I konfigurueshëm nga 200 deri në fund 1 200 tonë metrikë në orë.
Kërkesat për fuqi: Opsionet primare të bimëve nga 150 kW në 450 kW ngarkesa totale e lidhur; designed for heavyduty industrial grid connection.
Specifikimet e materialit: Crusher jaws/mantles available in Mn18% steel standard; optional Mn22% or ceramic composites for extreme abrasion Mainframe constructed from hightensile S355 steel
Dimensionet fizike (Shembull Fillor + Secondary Station): Approx length x width x height varies significantly by configuration Trackmounted options typically under L16m x W3m x H4m transport mode
Environmental Operating Range Ambient temperature 20°C to +45°C Dust humidity rated IP65 for electrical enclosures Designed for continuous outdoor operation
6. Skenarët e APLIKIMIT
Granite Quarry Expansion Challenge A quarry needed to increase output by35to meet a new highway contract but faced space constraints permitting delaysfor new fixed infrastructureand concerns about noise levels near the property line Solution Implementationof a tieredtrackmountedRoHScompliantcrushingandscreeningplantwith primary jaw secondary coneand tripledeck screen The fully electric drive system allowed connectionto the site's existing power supply Results The plant was operational within5daysof delivery achievinga sustained throughputof550tph Product cubicity exceeded specification reducing rejectionsby12 Noise levels remained within strict local limits avoiding permit issues
Ndërtimi & Demolition Waste Recycling Challenge A largescale C&D recycler experienced rapid wearfrom contaminated materials inconsistent feed caused frequent screen blindingand their urban location required stringent dust control Solution A heavydutyRoHScompliantimpact crusher plantwith prescreen magnetic separatorand integrated closedloop dust suppression systemwas deployed The system's hydraulic adjustment allowed quick response to varying feed composition Results Contaminant removal efficiency reached95 virtually eliminating downstream damage Metal recovery increased revenue streams Dust emissions were reducedto below measurable levels at the site boundary ensuring uninterrupted operations
7 KONSIDERATA TREGTARE
Pricing tiers are structured around throughput capacityand configuration complexity
Niveli I(200500 tph): Base stationaryor trackmounted singlestage plants
Niveli II(500900 tph): Multistage plantswith secondary crushingand advanced screening
Niveli III(900+ tph): Custom engineeredsystems with automation integration
Optional features include automated setting regulation(Rregullimi i vendosjes automatike) remote monitoring telematics packages hybrid diesel/electric drive optionsand specialized wear packages Commercial terms are availablefor bulk orders including fleet pricingfor multiple units Standard financing includes capital leaseoperating leaseor leasetoown structures through partnered institutions Service packages range from basic preventive maintenance plans(PMP)to comprehensive fullservice agreements covering parts laborand scheduled rebuilds
8 FAQ
Q Are theseRoHScompliantcrushingplants compatiblewith our existing conveyorsand feeders?
A Yes they are engineeredwith standard discharge heightsbelt widthsand control voltage interfaces Industrystandard IEC motor mountsand flanges ensure mechanical compatibility Control systems can be configuredto accept dry contact signals from your existing equipment
Q What is the expected impacton our operational energy costs?
A Based on field performance data directdrive systemsand efficient screen motion typically delivera5to10reductionin kWh consumedper ton of material processed comparedto older beltdriven designs Exact savings depend on your local power ratesand material hardness
Q How doesRoHS complianceaffectthe availabilityor costof spare parts?
A Our supply chainis fully auditedfor compliance Critical spare parts such as motors PLCsand hydraulic hosesare sourcedfrom compliant suppliersas standard Thereis no premiumfor compliant parts; they are integratedinto our standard pricing structure ensuring no cost penaltyfor responsible sourcing
Q Can we financethe equipmentas partof a larger plant upgrade?
A Yes project financingcan often bundle newcrushingandscreeningequipmentwith other infrastructureupgrades We work with several financial partnerswho specializein industrial asset financing Structures can be tailoredto matchyour project's cash flow profile including seasonal payment optionsfor some industries
Pyetje Çfarë trajnimi ofrohet për ekipet tona të funksionimit dhe mirëmbajtjes?
A Every delivery includesa comprehensiveonsite training program covering safe operation routine maintenance diagnostics troubleshooting procedures Training manualsare providedin both digitaland physical formats Refresher coursesare availableas partof extended service agreements
