Në përputhje me Rohs 250 300tph Shitësi i fabrikës së dërrmimit të gurëve
1. HAPJE NGA PIKA E DIKIMIT
Are you managing a highvolume aggregate production site and facing persistent bottlenecks that erode profitability? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 Tph impianti i dërrmimit të gurëve është një aset kritik, megjithatë konfigurimet standarde shpesh sjellin joefikasitet të kushtueshëm. Sfidat e zakonshme përfshijnë:
Kohë joproduktive të paplanifikuara: Component failures in harsh environments lead to production halts, kushton mijëra në orë në prodhim të humbur dhe punë të papunë.
Produkt i paqëndrueshëm: Fluctuations in feed material hardness or size cause choke points, preventing the plant from consistently achieving its rated 250300 kapacitet tph.
Kostot e larta operacionale: Excessive energy consumption from inefficient drives and frequent, costly wear part replacements directly impact your costperton metric.
Rregullatore & Supply Chain Friction: Sourcing components that are not uniformly RoHS compliant can lead to procurement delays, project specification noncompliance, and potential reputational risk.
Pyetja qendrore është: how do you specify a crushing plant that delivers reliable, rated throughput while controlling total operational expenditure and ensuring modern environmental compliance?
2. PËRMBLEDHJE E PRODUKTIT
Ky produkt është i kompletuar, preengineered RoHS Compliant 250300tph Stationary Stone Crushing Plant. It is designed as a turnkey solution for highvolume production of aggregates for road base, konkrete, and asphalt applications.
Rrjedha e punës operative:
1. Thërrmimi primar: Material i madh ushqimor (≤750 mm) is reduced by a robust jaw crusher or primary impactor.
2. E mesme & Thërrmimi terciar: Material is conveyed to cone crushers and/or secondary impactors for further size reduction and shaping.
3. Shqyrtimi & Klasifikimi: Vibrating screens separate material into specified product sizes; oversize riqarkullohet.
4. Trajtimi i materialeve: A network of RoHScompliant conveyors with energyefficient drives transfers material between stages.
5. Shtypja e pluhurit: Sistemet e integruara të spërkatjes kontrollojnë emetimet e grimcave në pikat e transferimit.
Fusha e Aplikimit: Ideale për granit, gur gëlqeror, bazalt, and river gravel processing in quarrying, minierave, dhe projekte ndërtimi në shkallë të gjerë që kërkojnë konsistencë, highquality spec aggregates.
Kufizimet: This plant configuration is designed for stationary or semistationary installation. For projects requiring frequent relocation, a mobile or skidmounted solution should be considered.
3. TIPARET THEMELORE
RoHSCompliant Component Ecosystem | Baza Teknike: EU Directive 2011/65/EU | Përfitimi Operacional: Guaranteed supply chain of hazardous substancefree electrical components, instalime elektrike, and PLC systems | Ndikimi i ROI: Eliminates procurement delays for regulated markets and futureproofs your asset against tightening global environmental standards.
Intelligent LoadSensing Hydraulic System | Baza Teknike: Variable displacement pumps paired with pressurecompensated valves | Përfitimi Operacional: Hydraulic power on demand for crusher adjustment and clearing functions reduces parasitic energy loss | Ndikimi i ROI: Të dhënat në terren shfaqen deri në një 18% reduction in hydraulic system energy consumption compared to fixedflow systems.
Kontroll i unifikuar i PLC & Monitoring Platform | Baza Teknike: Centralized Siemens/AllenBradley controller with HMI interface | Përfitimi Operacional: Your operators can monitor motor loads, temperatura mbajtëse, and production totals from a single station for proactive management | Ndikimi i ROI: Reduces fault diagnosis time by an estimated 30% and enables datadriven maintenance scheduling.
Modular Crusher Cavity & Liner Designs | Baza Teknike: Interchangeable liner profiles and mantle/bowl designs for jaw and cone crushers | Përfitimi Operacional: Enables quick reconfiguration of the crushing circuit to adapt to changes in feed material or final product specification | Ndikimi i ROI: Extends wear part life cycle by optimizing crush profiles; increases plant utilization for varied contracts.
HeavyDuty Vibrating Screen with Polyurethane Media | Baza Teknike: HighGforce exciters coupled with abrasionresistant PU screen panels | Përfitimi Operacional: Provides consistent screening efficiency with reduced blinding and lower noise generation | Ndikimi i ROI: Longer panel life reduces changeout frequency; improved accuracy minimizes recrush of onspec material.
Grasimi i centralizuar & Sistemi i lubrifikantit | Baza Teknike: Automated singleline progressive system for all major crusher bearings | Përfitimi Operacional: Ensures correct lubrication intervals without manual intervention at multiple hardtoaccess points | Përfitimi Operacional: Zbut rrezikun e mosfunksionimit; documented to extend bearing service life by approximately 25%.
Structural DynamicsOptimized Support Fabrication | Baza Teknike: FEA (Analiza e elementeve të fundme) designed supports and platforms to mitigate resonant vibration | Përfitimi Operacional: Reduces structural fatigue stress on conveyors, ekranet, and chute work during fullload operation| ROI Impact Lowers longterm structural maintenance costs; minimizes vibrationinduced fastener failures.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (250300tph Bimë) | This RoHS Compliant Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Efikasiteti i Energjisë (kWh/ton) | ~ 0.85 1.0 kWh/ton (e vlerësuar) VFDs optional| ≤0.75 kWh/tonne VFDs standard on all major drives| Deri në 15% reduktim |
| Wear Part Cost Index (Relative) Vija bazë = 100| Index of 100 (Manganese steel standard) Index of ~8590 (Hybrid/alloy options)| Index of ~80 Dizajn i optimizuar i zgavrës + optional ceramic composites| Deri në 20% reduction potential |
| Koha mesatare ndërmjet dështimit (MTBF) Komponentët Elektrikë| Varies widely based on component sourcing.| Increased MTBF Guaranteed RoHS compliance ensures highergrade industrial components| Documented ~40% improvement in component reliability |
| Konsistenca e xhiros (% of time at rated capacity)| ~8085% due to feed variation & bllokimet.| ~9092% Intelligent load management & cavity optimization| ~7% increase in operational availability |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i projektuar: 250 300 ton në orë (tph), në varësi të fortësisë së materialit ushqimor (<200 Mpa recommended) dhe madhësia e produktit përfundimtar.
Opsionet primare të thërrmuesit: Mallkimi i nofullës (PE900×1200) or HeavyDuty Primary Impact Crusher.
Faza e mesme/terciare: Combination of MultiCylinder Hydraulic Cone Crushers (p.sh., HPC315) and/or Secondary Impact Crushers.
Faza e shqyrtimit: Ekran vibrues i rëndë me tre kate (3YK3072).
Kërkesa për fuqi: Fuqia totale e instaluar afërsisht 800 950 kW. Requires stable threephase industrial supply.
Specifikimet kryesore të materialit: All electrical components (instalime elektrike, PLCs relays sensors switches etc.) comply with EU RoHS Directive Restriction of Hazardous Substances). Major steel structures utilize S355JR grade steel; wear liners use highmanganese steel or optional ceramic composites.
Gjurmë e përafërt: ~75m (L) x 45 m (W), subjekt i konfigurimit përfundimtar të paraqitjes.
Gama e funksionimit të mjedisit: Designed for 10°C to +45°C ambient temperature Dust suppression system maintains operation within local particulate emission standards
6. Skenarët e APLIKIMIT
Granite Quarry Expansion Project Challenge A quarry needed to expand output but faced strict new environmental regulations requiring RoHScompliant equipment for the entire site upgrade Their existing plant suffered from low electrical reliability Solution Installation of this RoHS compliant tph stone crushing plant as the new primary production line Results The project met the tender's environmental specification exactly achieving consistent tph output Postinstallation analysis showed a % reduction in electrical component failures compared to the older line
LargeScale Infrastructure Contractor Challenge A contractor securing multiple projects with varying aggregate specifications required flexible highvolume production without constant reinvestment Frequent changeovers were causing significant downtime Solution Implementation of the modular crushing plant featuring quickly reconfigurable crusher cavities liner sets Results The crew can now reconfigure the circuit from producing road base to concrete aggregate in under hours Plant utilization increased by enabling fulfillment of diverse contracts
Aggregate Producer Focused on TCO Total Cost Ownership Challenge Rising energy costs unpredictable wear part expenses were making costperton projections unreliable Management needed predictable operational expenditure Solution Adoption of the complete solution featuring loadsensing hydraulics standard VFDs optimized wear parts Results Achieved a documented kWh tonne saving stabilized monthly consumables spend leading to a predictable costperton model that improved bidding accuracy
7 KONSIDERATA TREGTARE
Nivelet e çmimeve të pajisjeve janë të strukturuara rreth zgjedhjeve kryesore të konfigurimit:
Tier Basic Configuration Includes primary jaw crusher secondary cone crusher tripledeck screen basic conveyors central control panel
Tier Enhanced Configuration Adds tertiary crushing stage VFDs on all major drives upgraded polyurethane screen media automated greasing system
Tier Turnkey Premium Includes full dust suppression enclosure advanced rockbreaker at feed hopper comprehensive spare parts package extended commissioning support
Optional Features Onboard power generation package advanced particle size monitoring system remote telematics connectivity extra set of wear parts
Service Packages Available Annual inspection maintenance contracts operator training programs guaranteed critical parts availability within hours
Financing Options Flexible leasing structures operating lease finance lease available through partnered institutions can be tailored to match project cash flow timelines
8 FAQ
What does 'RoHS Compliant' mean specifically for this crushing plant It means all electrical electronic components within the plant from motors wiring control cabinets PLCs sensors lighting are manufactured without restricted hazardous substances like lead mercury cadmium This ensures compliance with EU other international markets simplifies disposal recycling
How does this plant handle variations in feed material hardness The combination multi cylinder hydraulic cone crushers allows realtime adjustment CSS Closed Side Setting via the PLC interface This along selectable cavity profiles lets operators tune performance maintain product spec without stopping
What is typical installation commissioning timeline For greenfield site typical timeline weeks from delivery completion civil works This includes days onsite commissioning operator training by factory engineers Timeline varies based site preparedness
Are spare parts readily available given specialized components Yes Core wear parts mantles concaves jaw plates are standardized common models Nonwear electrical components are industrystandard RoHS compliant items ensuring global availability through our network local distributors
Can existing equipment be integrated into this new plant system Yes The control system designed accommodate integration legacy equipment conveyors screens provided their specifications compatible Engineering review required ensure seamless interoperability
