Në përputhje me Rohs 250 300tph Krijuesit e bimëve dërrmuese të gurëve

Rohs Compliant 250 300tph Stone Crushing Plant Makers

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPING A po menaxhoni një operacion prodhimi agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 tph stone crushing plant is a critical capital asset, yet standard configurations often introduce costly vulnerabilities. Rreziku i mospërputhjes rregullatore: Sourcing components from multiple vendors creates a compliance…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A po menaxhoni një operacion prodhimi agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 tph stone crushing plant is a critical capital asset, yet standard configurations often introduce costly vulnerabilities.

Rreziku i mospërputhjes rregullatore: Sourcing components from multiple vendors creates a compliance gray area. A single noncompliant electrical component or material can halt shipments to regulated markets, resulting in project delays and contractual penalties.
Produkt i paqëndrueshëm & Hidden Downtime: Promised 300tph capacity often drops under realworld conditions due to feeder mismatches, crusher choke points, ose joefikasiteti i shqyrtimit. Kjo 1015% deficit translates to thousands of tons of lost production monthly.
Unscheduled Maintenance Spikes: Plants built with offtheshelf, nonintegrated components suffer from uneven wear and premature failures. Unplanned downtime for crusher liner changes or conveyor belt repairs directly impacts your costperton metric.
Intensiteti i Energjisë & Kostot operative: Inefficient drive systems and poorly optimized crushing chambers consume excess power. For a plant running 16 hours/day, even a 5% overconsumption leads to a significant annual energy cost burden.

Pyetja qendrore është: how do you achieve guaranteed, compliant throughput without sacrificing operational flexibility or facing unpredictable lifecycle costs?

2. PËRMBLEDHJE E PRODUKTIT

This product describes a fully integrated, Rohs Compliant 250300tph Stone Crushing Plant. It is a stationary or semimobile crushing and screening circuit engineered as a unified system from primary feed to final product stockpiling.

Rrjedha e punës operative:
1. Reduktimi Primar: Materiali i gurores (≤750 mm) is fed via a vibrating grizzly feeder to a primary jaw crusher, achieving the first stage of size reduction.
2. Thërrmimi i ndërmjetëm & Shqyrtimi: Materiali i grimcuar përcillet në një polic dytësor kon. The output is then screened; oversize material is recirculated back to the secondary crusher (qark i mbyllur), ndërsa materiali me përmasa të sakta lëviz përpara.
3. Formimi terciar & Përmasat përfundimtare: For highquality chip and sand production, një ndikim terciar vertikal i boshtit (TË GJITHË) crusher may be employed for shaping. Final screening decks separate output into precise product fractions (p.sh., 05mm, 510mm, 1020mm).

Fusha e Aplikimit: Ideale për prodhimin e agregateve për bazën rrugore, beton i gatshëm, asfalt, and railway ballast from limestone, granit, bazalt, dhe zhavorr lumi.
Kufizimet: Not designed for very abrasive metallic ores or sticky, highclay materials without specific configuration modifications.

3. TIPARET THEMELORE

Integrated ROHS Compliance | Baza Teknike: Full BillofMaterials Control | Përfitimi Operacional: Guaranteed market access for your endproducts in EU and other regulated markets | Ndikimi i ROI: Eliminates risk of rejection fines and project delays, protecting contract value.

Sistemi inteligjent i menaxhimit të ngarkesës | Baza Teknike: Disqet me frekuencë të ndryshueshme të kontrolluara nga PLC (VFD-të) on conveyors and feeders | Përfitimi Operacional: Dynamically matches power draw to actual feed load, preventing crusher choke and emptyrun energy waste | Ndikimi i ROI: Të dhënat në terren tregojnë një mesatare 18% reduction in energy consumption versus fixedspeed systems.

Unified Wear Component Design | Baza Teknike: Standardized liner profiles and alloy specifications across primary & thërrmuesit dytësorë | Përfitimi Operacional: Reduces spare parts inventory complexity by up to 40% and streamlines maintenance training | Ndikimi i ROI: Lowers inventory carrying costs and reduces mean time to repair (MTTR).

Integrimi shumëfazor i shtypjes së pluhurit | Baza Teknike: Grykë spërkatës të vendosura në mënyrë strategjike me valvola solenoid të lidhura me sinjalet e nisjes/ndalimit të transportuesit | Përfitimi Operacional: Minimizes airborne particulate at each transfer point without saturating material | Ndikimi i ROI: Ensures consistent environmental compliance, avoiding work stoppages and reducing water usage by controlled application.

Modular Structural Platform | Baza Teknike: Preengineered bolttogether support structures for major components | Përfitimi Operacional: Reduces site foundation work by approximately 25% and accelerates installation timeline | Ndikimi i ROI: Lowers civil engineering costs and enables earlier production startup.

Grasimi i centralizuar & Pikat e Monitorimit | Baza Teknike: Manifolded lubrication lines routed to accessible service walkways | Përfitimi Operacional: Enables routine maintenance tasks to be completed safely and in less time | Ndikimi i ROI: Increases planned maintenance adherence by an estimated 30%, extending bearing and component life.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e kapacitetit të projektuar: 250 - 300 tonë metrikë në orë (tph), bazuar në dendësinë e materialit të 1.6 t/m³ (standard limestone).
Thërrmuesi kryesor: Thërrmuesi i nofullës Model JCE1303 / Hapja e furnizimit:1300x300 mm / Madhësia maksimale e furnizimit: ≤750 mm.
Thërrmues sekondar: Thërrmues koni hidraulik me shumë cilindra / Chamber configurable for medium/fine crushing.
Njësia e shqyrtimit: Ekran vibrues i rëndë me tre kate / Sipërfaqja totale e kontrollit ≥15m².
Kërkesa për fuqi: Total installed power ~550 kW / Main voltage supply recommended at400V/50Hz or480V/60Hz.
Specifikimet kryesore të materialit: All electrical wiring/cabling ROHS compliant; Contact surfaces use leadfree solders; Hydraulic fluids are environmentally certified; Major steel structures are S355JR grade.
Gjurmë tipike e bimëve (LxW): Approximately65m x45m (including stockpile lanes).
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°Cto +45°C; dust emission levels designed tomaintain <20 mg/Nm³ at property boundary withsuppression system active.

6. Skenarët e APLIKIMIT

Commercial Aggregate Producer Supplying Regulated Markets

Sfida:A regional producer losta key contract due to inabilityto provide full ROHS compliance documentationfor aggregates suppliedtoa Europeanfunded infrastructure project.
Zgjidhje:The implementationof this fully certifiedRohs Compliant300tph crushing plant replaced two older lines.
Rezultatet:The producer securedthe longterm contractwitha12% price premiumfor certifiedmaterial.Plantwide certification simplifiedall tendering processesand eliminatedcompliance audits.

Government Road Construction Project

Sfida:A major highway projectfaced strict environmental controlsand noise/dust restrictionsnear residential areas.The contractor needed guaranteed throughputto meet phased deadlineswithout incurring penaltiesfor violations.
Zgjidhje:A semimobile versionof the250tph plantwas deployedwith enhanced acoustic enclosuresand the integrated dust suppression system.
Rezultatet:The plant operatedwithin all permitted limitsfor its18month duration,documenting zero noncompliance incidents.It maintainedan average outputof260 tph,supportingthe project's completionahead of schedule.

7. KONSIDERATA TREGTARE

Our solutions are offered in clear pricing tiers based on scope:

Tier I – Base Plant Package ($1.XM $1.YM): Përfshin polic primar të nofullës,ushqyes grizzly vibrues,tripledeck screen,and secondary cone crusherwith core conveyorsand basic control panel.All components are ROHS compliant.Suitable formost limestoneand granite applications.

Karakteristikat opsionale:
Tertiary VSI Crusher Modulefor shaped aggregates (+$Z)
Automated Metal Detection& Tramp Relief System
Advanced Process Control(APC) Systemwith feed optimization
Extended Weather Enclosures Në përputhje me Rohs 250 300tph Krijuesit e bimëve dërrmuese të gurëve

Paketat e Shërbimit:
Komisionimi& Trajnimi i Operatorit(Standard)
Annual Performance Audit& Optimizimi
Pjesë Gjithëpërfshirëse& Labor Support Agreements(availablein3or5year terms)

Opsionet e financimit:
We work with partner financial institutions toofferflexible commercial equipment leasesor installment purchase plans.Typical structures include36to60month termswithballoon payment options,tailoredto matchyourproject cash flow projections.A preliminary credit decisioncan be obtainedwithin48 hours.

8.FAQ

P:What defines 'ROHS Compliant' fora complete crushing plant?
A:The Restriction of Hazardous Substances(RoHS) directive restricts specific materialsin electrical/electronic equipment.A fully compliant plant ensures every purchased component—from motorsand PLCsto wiring,cables,and control panels—is certified freeof restricted substanceslike leador mercury.This providesa single,documented chainof custodyfor your entire production line's output.

P:Canyou integrate an existingcrusherof oursinto this newplant design?
A.We can conductan engineering assessment.Often,the limiting factoris ensuringthe existing unit's electrical componentsandsupplied documentationmeetROHS standards.If it does not,the integration would compromisethe fullplant certification.We typically recommendour matchedcomponentset tomaintain guaranteed performanceand compliance integrity.

P:Whatisthe expected increasein our operational expenditure(OPEX)?
A.The initial investmentis offsetby measurable OPEX reductions.Field reports indicateenergy savings of15%,lower spare partsinventory costs,and reduced downtime.The central lubrication systemalso lowers labor hoursfor routine maintenance.A detailedTotal Costof Ownership(TCO) modelwill be provided during proposal development.

P:What happens ifa component failsand needs replacement?Does it void the compliance?
A.No.All recommended spare partsare sourcedfrom the same certified supply chain.Any replacement partwe supply will maintainthe plant's overall compliance status.This is acore benefitofa singlesource solution versusamultivendor assembly. Në përputhje me Rohs 250 300tph Krijuesit e bimëve dërrmuese të gurëve

P:What site preparationis requiredbefore delivery?
A.We provide comprehensive foundation drawingsanda site preparation checklist.Typical requirementsinclude leveled compacted ground,poured concrete foundationsforspecific modules,and provisionofthe main power supply connection pointat the specified rating.Civil works can oftenbe reducedby25% comparedto traditional plantsdue tour modular design philosophy

Etiketat: Në përputhje me Rohs 250 300tph Krijuesit e bimëve dërrmuese të gurëve