Në përputhje me Rohs 250 300tph Shpërndarësit e bimëve për dërrmues guri
1. HAPJE NGA PIKA E DIKIMIT
Are you managing a midtolarge scale aggregate operation and facing persistent bottlenecks in output and compliance? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 tph crushing plant is a critical production asset, yet standard configurations often introduce significant operational friction. Sfidat e zakonshme përfshijnë:
Kohë joproduktive të paplanifikuara: Component failures in nonintegrated systems can halt your entire line for 2448 orë, costing thousands in lost production and labor.
Rregullatore & Tender Disqualification: An increasing number of municipal and international construction projects now mandate RoHS (Kufizimi i substancave të rrezikshme) compliance for equipment. Noncompliant plants risk being excluded from lucrative contracts.
Produkt i paqëndrueshëm: Fluctuations in feed material or suboptimal crushing chamber flow lead to an average output below the 280 objektivi tph, failing to meet project schedules.
High Lifetime Operating Costs: Frequent replacement of nondurable wear parts and energyinefficient drives silently erode profit margins over a 5year period.
Kompleksiteti operativ: Plants requiring constant manual adjustment and monitoring divert skilled personnel from highervalue maintenance and optimization tasks.
Pyetja qendrore është: si mund të arrini të besueshme, highvolume production while futureproofing your investment against evolving environmental regulations? Zgjidhja qëndron në një qëllim të projektuar RoHS Compliant 250300tph Stone Crushing Plant.
2. PËRMBLEDHJE E PRODUKTIT
This product is a stationary or semistationary aggregate production plant engineered for consistent output within the 250 te 300 tonnesperhour range. It is designed from the ground up to comply with RoHS Directive 2011/65/EU, ensuring the controlled use of lead, merkuri, kadmium, krom gjashtëvalent, PBB, and PBDE in its electrical components, veshjet, and manufactured assemblies.
Rrjedha e punës operative:
1. Thërrmimi primar: Material i madh ushqimor (≤750 mm) is reduced by a robust jaw crusher or gyratory crusher.
2. E mesme & Thërrmimi terciar: Material is conveyed to cone crushers for further size reduction and shaping to meet specific aggregate gradations.
3. Shqyrtimi & Renditja: Vibrating screens separate crushed material into specified product sizes; materiali i tepërt riqarkullohet.
4. Trajtimi i materialeve: A network of conveyors with centralized control ensures efficient transfer between stages.
5. Shtypja e pluhurit: Sistemet e integruara të spërkatjes kontrollojnë emetimet e grimcave në pikat e transferimit.
Fusha e Aplikimit: Ideale për prodhimin e agregateve për bazën rrugore, beton i gatshëm, asfalt, dhe çakëll hekurudhor. I përshtatshëm për granit, gur gëlqeror, bazalt, dhe zhavorr lumi.
Kufizimet: Not designed for abrasive metal ores or sticky, highclay content materials without specific feeder and crusher configuration modifications.
3. TIPARET THEMELORE
RoHSCompliant Component Architecture | Baza Teknike: Substitution of restricted substances in electrical wiring, PLC-të, relays, çelsat, and structural coatings. | Përfitimi Operacional: Guarantees eligibility for tenders requiring environmental compliance and simplifies endoflife equipment recycling. | Ndikimi i ROI: Protects contract revenue streams avoids potential fines for noncompliance in regulated regions.
Sistemi inteligjent i kontrollit të procesit | Baza Teknike: Centralized PLC with touchscreen HMI providing realtime monitoring of power draw, normat e xhiros,and crusher cavity levels.| Përfitimi Operacional: Your operators can optimize feed rates dynamically prevent chokefeeding events,and identify inefficiencies instantly reducing unplanned stops.| Ndikimi i ROI: Field data shows a consistent throughput improvement of 812% versus manually adjusted plants.
Dizajni i dhomës dërrmuese me efikasitet të lartë | Baza Teknike: Liner profiles and kinematics optimized through DEM (Modelimi i elementeve diskrete) simulation for specific rock types.| Përfitimi Operacional: Delivers superior particle shape index (PSI) for premium aggregates increases chamber utilization reduces recirculating load.| Ndikimi i ROI: Improves final product value by up to 15% lowers cost per tonne through reduced wear on downstream crushers.
Shasi e unifikuar & Module të para-montuara | Baza Teknike: Primary secondary,and screening sections are built onto heavyduty unitary frames or modular skids.| Përfitimi Operacional: Redukton kohën e instalimit në vend me një të vlerësuar 40% minimizes civil works requirements simplifies future relocation.| Ndikimi i ROI: Cuts project commissioning costs gets your plant operational weeks faster accelerating revenue generation.
Advanced Dust Abatement Integration | Baza Teknike: Strategically placed spray nozzles with solenoid valves tied to conveyor operation plus optional bag filter points.| Përfitimi Operacional: Maintains particulate emission levels well within local regulatory limits creates a safer healthier working environment.| Ndikimi i ROI: Mitigates risk of work stoppages due to environmental violations reduces longterm respiratory health liabilities for personnel.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë | RoHS Compliant 250300tph Plant Solution | Avantazhi (% përmirësim) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit)| ~8588% (planifikuar & joproduktive të paplanifikuara) |>92% (with intelligent monitoring & unified design) | +5% te +7% |
| Konsumi i energjisë për ton| Baza bazë (100%) | Disqet e optimizuara & chamber geometry reduce draw | 10% te 15% |
| Veshin Part Life (Mn18/22 Liners)| Subject to feed abrasiveness | DEMoptimized profiles distribute wear more evenly | +20% te +30% |
| Instalimi & Koha e komisionimit| 810 weeks for component assembly | ~56 weeks with preassembled modules | 40% |
| Regulatory Preparedness| May require costly retrofits for RoHS/REACH | Full documentation & material declarations provided from delivery | Eliminon koston e rinovimit & risk |
5. SPECIFIKIMET TEKNIKE
Gama nominale e kapacitetit: 250 - 300 ton në orë (ndryshon në bazë të fortësisë së materialit ushqimor <180 MPa rekomandohet).
Opsionet primare të thërrmuesit: Mallkimi i nofullës (900x1200 mm) ose Gyratory Crusher.
Faza e mesme/terciare: Two units of HighEfficiency Cone Crushers.
Faza e shqyrtimit: Ekrane vibruese Multideck HeavyDuty (sipërfaqja totale e ekzaminimit ≥25m²).
Fuqia totale e instaluar: Përafërsisht 550 - 650 kW.
Specifikimet kryesore të materialit: All electrical components cables PLCs switches compliant with RoHS Directive; structural steel with RoHScompliant primers/coatings.
Overall Footprint (L x W): Approximately 85m x 45m (varur nga faqosja).
Gama e funksionimit të mjedisit: Designed for 20°C to +50°C ambient temperature; dust suppression system effective up to relative humidity of80%.
6. Skenarët e APLIKIMIT
Highway Construction Consortium EUFunded Project Challenge Specific problem was prequalification required all major equipment suppliers to provide full RoHS compliance certificates standard crushing plants did not meet this criterion risking disqualification Solution Implementation of a turnkey RoHS Compliant 280tph limestone crushing plant Results Plant was approved for tender secured €45M contract project completed on schedule with zero compliancerelated audit findings
Large Aggregate Producer Expanding into Recycled Concrete Challenge Needed to integrate concrete recycling into existing virgin stone line without crosscontamination and with strict control over hazardous substance content from recycled feed Solution A dedicated RoHS Compliant 250tph plant configured with an electromagnetic separator and impact crusher for recycled concrete aggregate RCA production Results Produces highspec RCA meeting EN standards opened new revenue stream increased overall site utilization by30%
7. KONSIDERATA TREGTARE
Zgjidhjet tona ofrohen në nivele fleksibël:
Niveli i konfigurimit standard: Includes core RoHS compliant crushing screening conveyingand dust suppression systems.Priced as a complete packagewith volumebased discounts availablefor multiple units.
Niveli i përmirësuar i konfigurimit: Adds advanced condition monitoring sensors automated metal detection tramp iron relief systemsand highercapacity dust filters.Optional features are quoted separatelyto tailor the plantto specific site conditions.
We support your investment through:
Comprehensive Service Packages rangingfrom annual inspections to fullcoverage maintenance agreementswith guaranteed response times.
Financing Options including equipment leasingand leasetoown programsto preserve capital expenditure budgets.Please inquirefor detailed termsand eligibility.
8. FAQ
1. Q How do you verifyand document RoHS compliancefor the entire plant
A We providea consolidated technical filewith Material Declarations Certificatesof Conformityfrom our component suppliersand our own Declarationof Incorporationfor the assembled machineryensuring full traceabilityfor your project documentation
2 Q Can this plant be integratedwith our existing nonRoHS compliant feedingor stockpiling systems
A Yes the corecrushingandscreeningplantis designedas amoduleWhile we recommenda fullsystem approachfor optimal performanceit can acceptfeedfrom legacy systemsThe compliance certificationwill applyspecificallyto the new equipment supplied
3 Q What isthe expected impacton our spare parts inventoryand cost
A Wear parts mantles concaves jaw plates remain unchangedin compositionfor performance reasonsElectricaland control spares will beRoHS compliantwhich may havea slight initial cost premiumoffsetby reduced obsolescence riskand improved availabilityin regulated markets
4 Q How does the intelligent control systemimprove operational efficiency
A The system provides actionable databy monitoring motor loadsand cavity levelsIt allows operatorsto adjust feeder ratesto maintain optimal crusher performancepreventing both underutilizationand overloadstypically increasing average throughputby8%
5 Q Are there financing optionsavailablefor international buyers
A Yes we workwith export credit agenciesand international trade banksto structure financing solutionsincluding lettersof creditand mediumterm loan facilitiestailoredto crossborder transactions
Lini Mesazhin Tuaj
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