Quarry Ballast Crushing Equipment Distributors Affordable
Targeted Solutions for Quarry Ballast Production: Adresimi i sfidave kryesore operacionale
Prodhimi i qëndrueshëm, shkalla e specifikimit çakëll hekurudhor është një operacion kritik por kërkues. Inefficient crushing directly impacts your bottom line through excessive wear part consumption, unplanned downtime for adjustments and maintenance, and high rejection rates of offspec material. Are you managing frequent liner changes on your secondary crushers? Is your current circuit struggling to maintain the strict particle shape and size distribution required by rail authorities? Are you facing escalating costs from energy consumption and premature equipment failure in your aggregate processing line? The right primary crushing equipment sets the foundation for resolving these issues.
Pasqyrë e produktit: HeavyDuty Primary Jaw Crusher for Ballast Production
Kjo linjë produktesh përfshin një seri të fuqishme, stationary and mobile primary jaw crushers engineered specifically for the initial reduction of blasted quarry rock into feed suitable for secondary ballast crushing circuits. Rrjedha e punës operacionale është e drejtpërdrejtë: 1) blasted feed material is directed into the vibrating grizzly feeder, 2) oversize material enters the crushing chamber where a highinertia flywheel and optimized kinematics facilitate forceful compression breakage, 3) crushed product is discharged at a preset CSS (Cilësimet anësore të mbyllura) onto a main conveyor. These units are designed for hard rock (granit, bazalt, shkëmb kurth) applications with an unconfined compressive strength (UCS) of up to 350 MPa. They are not intended as standalone finishing units but as the first critical stage in a multistage ballast crushing plant.
Karakteristikat kryesore: Engineered for Ballast Quarry Efficiency
Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Profili i këndit dhe goditjes i modeluar kompjuterik | Përfitimi Operacional: Promotes interparticle crushing for improved yield of cubical fragments in the first pass, reducing flaky feed to downstream cone crushers | Ndikimi i ROI: Reduces recirculating load and wear in secondary circuit, lowering overall cost per tonne
HeavyDuty Flywheel & Eccentric Shaft Assembly | Baza Teknike: High inertia energy storage | Përfitimi Operacional: Maintains consistent momentum through variable feed conditions, preventing bogging and ensuring continuous throughput even with slabby feed | Ndikimi i ROI: Minimizes cycle time delays and protects drive components from shock loads, zgjatjen e jetës së komponentit kryesor
Sistemi i rregullimit të ndërrimit hidraulik | Baza Teknike: Integrated hydraulic ram for CSS adjustment | Përfitimi Operacional: Enables remote setting changes in minutes without manual intervention, allowing quick adaptation to changing feed stock or product targets | Ndikimi i ROI: Increases plant utilization by reducing downtime for mechanical adjustments by up to 80%
Reinforced Manganese Jaw Dies | Baza Teknike: Premium ZGMn134 alloy with thick crosssections in highwear areas | Përfitimi Operacional: Ofron jetëgjatësi të shërbimit në mjedise shumë gërryese, maintaining product gradation longer between changes | Ndikimi i ROI: Direct reduction in consumable parts inventory cost and labor hours for replacement
Ushqyes Grizzly i integruar para skriningut | Baza Teknike: Steeply inclined independent grizzly section | Përfitimi Operacional: Bypasses subCSS fines directly to the discharge belt, increasing effective capacity and reducing unnecessary wear within the crusher chamber | Ndikimi i ROI: Improves total system throughput efficiency and reduces specific energy consumption (kWh/ton)
Përparësitë Konkurruese: Krahasimi i matjeve të performancës
| Metrikë e performancës | Standardi bazë i industrisë | Zgjidhja jonë për shtypjen e çakëllit të guroreve | Avantazhi i dokumentuar |
| : | : | : | : |
| Konsistenca e tonazhit (throughput variance) | +/ 15% with variable feed size | +/ 5% with variable feed size | 67% Përmirësimi në stabilitetin e procesit |
| Nofulla Die Jeta (në granit gërryes) | 120,000 150,000 ton për grup | 180,000 220,000 ton për grup | 40% Përmirësimi in mean time between changes |
| Koha e ndërprerjes së rregullimit të CSS (mechanical to hydraulic)| 23 hours per adjustment| <30 minutes per adjustment| 85% Reduktimi in nonproductive time |
| Indeksi i kubitetit of primary crusher product| Në mënyrë tipike 0.60.7 (on scale to 1)| Në mënyrë të vazhdueshme 0.750.8| ~15% Përmirësim, easing burden on shaping circuit |
Specifikimet Teknike
Gama e Kapacitetit: I konfigurueshëm nga 200 deri në fund 800 ton në orë (TPH), në varësi të modelit dhe materialit të ushqimit.
Hapja e furnizimit: Nga 900 mm x 600 mm deri në 1500 mm x 1200 mm.
Kërkesa për fuqi: Driven by industrialduty electric motors ranging from 75 kW në 200 kW.
Specifikimet e materialit: Engineered for maximum feed size up to 85% of grizzly opening; handles UCS up to 350 MPa.
Dimensionet kryesore fizike (Shembull Model): Përafërsisht. Gjatësia: 9.5m; Gjerësia: 3.2m; Lartësia: 3.8m (mobile configuration).
Gama e funksionimit të mjedisit: Designed for operation from 20°C to +45°C ambient temperature with appropriate lubricants.
Skenarët e aplikimit
Projekti Kombëtar i Hekurudhave për Furnizimin e Guritit të Hard Rock
Sfida: A granite quarry winning a major rail contract faced inconsistent fragmentation from blasting, causing frequent plugging and excessive wear in their existing primary crusher, jeopardizing delivery schedules.
Zgjidhje: Implementation of a heavyduty jaw crusher with an aggressive stroke profile and integrated prescreen grizzly to handle slabby rock.
Rezultatet: Throughput stabilized at design capacity of 550 TPH. Downtime from clearing blockages was eliminated. First set of jaw dies achieved 195,000 tonnes before changeout.
Prodhuesi i agregatit që zgjerohet në tregun e çakëllit hekurudhor
Sfida: A producer needed to modify their existing plant to produce ballast without compromising their core aggregate products. Their main constraint was limited space for expansion.
Zgjidhje: A compact mobile primary jaw crushing unit was installed as a dedicated ballast line starter, allowing quick reconfiguration between standard aggregate and ballast production.
Rezultatet: The site can now switch to ballast production within one shift. The cubical product from the new primary unit reduced wear on the existing downstream cone crusher by an estimated 30% when processing ballast.
Konsiderata Komerciale
Equipment pricing is structured according to capacity rating and configuration (stationary skid vs. tracked mobile). Optional features that affect price include:
Integrimi i sistemit të frenimit të pluhurit
Advanced automation package with liner wear monitoring
Hybrid drive options for fuelsensitive sites
Threetiered service packages are available:
1. Garancia bazë & Mbështetja e pjesëve
2. Mirëmbajtja e planifikuar & Inspection Program
3. Full Performance Contract with guaranteed uptime & tonazhit
Financing options include capital lease agreements tailored to project cash flow timelines.
Pyetjet e bëra më shpesh
1. How does this equipment integrate with our existing secondary cone crushers?
The unit is designed as a dropin replacement or addition focused on delivering a consistent, optimally sized feed (150mm tipike). This improves the efficiency of your downstream cone crushers by reducing their workload related to shaping.
2.Cili është ndikimi i pritshëm në konsumin tonë të përgjithshëm të energjisë së bimëve?
Field data shows that by removing fines prior to crushing via the integrated grizzly feeder and promoting efficient breakage mechanics overall specific energy consumption can be reduced by approximately 1015%.
3.Are there financing structures that align payment with production output?
Yes performancelinked leasing structures are available where repayment schedules can be partially indexed against verified throughput tonnage providing flexibility during project rampup phases.
4.Çfarë trajnimi ofrohet për ekuipazhin tonë të mirëmbajtjes?
A comprehensive training program is included covering routine maintenance safety procedures hydraulic system management troubleshooting guides ensuring your team achieves operational selfsufficiency quickly.
5.How do you ensure parts availability over the expected lifespan of this equipment?
We maintain regional distribution centers stocked with critical wearing parts like jaw dies toggle plates bearings guaranteeing availability within 2448 hours minimizing potential downtime events
