Professional Stone Crusher Plant Factory

Përshkrimi i shkurtër:

1. HAPJA E NGA PAINPOINT Po përshkallëzojnë kostot operacionale dhe kohën e paparashikueshme të joproduktive duke gërryer marzhet e përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, Sfidat kryesore në shtypjen parësore shpesh burojnë nga faza fillestare e reduktimit. Inefficient or unreliable primary crushing creates bottlenecks that limit the throughput of your entire processing circuit. Sfidat kryesore operacionale përfshijnë:…

Na dërgoni email Shkarkoni si PDF

Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, Sfidat kryesore në shtypjen parësore shpesh burojnë nga faza fillestare e reduktimit. Inefficient or unreliable primary crushing creates bottlenecks that limit the throughput of your entire processing circuit.

Sfidat kryesore operacionale përfshijnë:
Koha e lartë joproduktive për mirëmbajtje: Frequent liner changes and unexpected mechanical failures in the primary crusher can halt your entire plant, kushton mijëra në orë në prodhim të humbur.
Reduktim i paqëndrueshëm i madhësisë së furnizimit: Inability to handle variable feed material (p.sh., mixed geology, oversized boulders) leads to poor fragmentation, bllokim në rrjedhën e poshtme, and increased wear on conveyors and secondary crushers.
Konsumi i tepërt i energjisë: Thërrmuesit e nofullës më të vjetër ose të dizajnuar keq funksionojnë me konsum të lartë specifik të energjisë, directly impacting your power costs—one of the largest operational expenses.
Limited Flexibility for Future Demands: A fixed primary crushing setup cannot easily adapt to changes in required product specs or increased production targets without major capital expenditure.

Is your primary crushing station the weakest link in your profitability chain? The solution begins with selecting a robust, të inxhinieruara professional stone crusher plant designed from the ground up for continuous, operacioni i tonazhit të lartë.

2. PËRMBLEDHJE E PRODUKTIT

This product line comprises stationary and semistationary primary jaw crusher plants, engineered as the first critical stage in a professional stone crushing circuit. These plants are integrated systems built around a highperformance jaw crusher, prescreening grizzly, heavyduty hopper, and onboard infrastructure. Professional Stone Crusher Plant Factory

Rrjedha e punës operative:
1. Feed & Para-Screening: Runofquarry material is dumped into a reinforced hopper. An integrated vibrating grizzly feeder (VGFF VGF) removes natural fines and bypasses subsize material to increase effective capacity.
2. Reduktimi i madhësisë primare: The VGF conveys oversize material at a controlled rate into the jaw crusher cavity. The compressive force of the oscillating jaw plate reduces rock to a predetermined top size.
3. Shkarkimi & Transporti: Crushed material is discharged onto a primary product conveyor for transport to secondary processing or stockpiling.

Fusha e Aplikimit:
Primary reduction of hard rock (granit, bazalt), shkëmb gërryes (kuarcit), dhe betonit të ricikluar.
Stationary quarry operations requiring consistent, prodhimi me volum të lartë (në mënyrë tipike 200 1,500+ TPH).
Serving as the anchor unit for new greenfield aggregate plants or major plant upgrades.

Kufizimet:
Nuk është projektuar për formësimin e produktit përfundimtar; requires secondary/tertiary crushing stages for most spec aggregates.
Stationary configurations require civil foundations and are not intended for frequent relocation.

3. TIPARET THEMELORE

Dhoma e Thërrmimit të Thellë & Kinematika e optimizuar | Baza Teknike: Këndi më i pjerrët i kapjes dhe goditje e gjatë | Përfitimi Operacional: Mundëson raporte më të larta reduktimi në një kalim të vetëm, effectively breaking larger feed boulders | Ndikimi i ROI: Reduces need for preblasting or secondary hammering on oversized rock, uljen e kostove të shpimit/shpërthimit me një vlerësim të vlerësuar 1520%.

Kornizë çeliku e fabrikuar HeavyDuty | Baza Teknike: Analiza e elementeve të fundme (FEA)optimized design with reinforced stress points | Përfitimi Operacional: Eliminates frame fatigue and cracking under cyclical loading, sigurimi i integritetit strukturor mbi a 20+ vit jetëgjatësi | Ndikimi i ROI: Zbut rrezikun e dështimit katastrofik të kornizës, duke mbrojtur kundër javëve të ndërprerjes dhe kostove të zëvendësimit me gjashtë figura.

Rregullimi hidraulik & Sistemi i pastrimit | Baza Teknike: Cilindra hidraulikë të integruar të dyfishtë për tensionin e ndërrimit dhe pastrimin e dhomës | Përfitimi Operacional: Allows operators to adjust crusher setting or clear a stall in minutes from a remote location, pa ndërhyrje manuale | Ndikimi i ROI: Të dhënat në terren tregojnë a 70% reduction in downtime related to chamber blockages and setting adjustments compared to manual shim systems.

Flywheels me inerci të lartë & Bosht ekscentrik i fortë | Baza Teknike: Precisely calculated rotational mass stored in heavy flywheels | Përfitimi Operacional: Maintains consistent momentum through each crushing cycle, smoothing out power demands and ensuring continuous crushing action under peak load | Ndikimi i ROI: Promotes stable operation, mbron komponentët e makinës nga ngarkesat e goditjes, and can contribute to lower demand charges from utility providers.

Dizajni i avancuar i pjesëve të veshjes & Materiali | Baza Teknike: CADoptimized jaw plate tooth profile using Xtralloy® or equivalent manganese steel | Përfitimi Operacional: Provides more uniform wear distribution, higher workhardening capability, and increased metal utilization before replacement is required | Ndikimi i ROI: Testimi i industrisë tregon deri në 30% longer service life per set of liners compared to standard designs, decreasing costperton for wear parts.

Montimi i integruar i motorit & Ruajtja e makinës | Baza Teknike: Unified base frame for crusher and motor with full perimeter guarding | Përfitimi Operacional: Thjeshton shtrirjen e instalimit, eliminates belt misalignment issues, and provides maximum operator safety as standard | Ndikimi i ROI: Zvogëlon kohën e instalimit përafërsisht 25% and ensures compliance with global safety standards (p.sh., MSHA, CE) without aftermarket modifications.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: I konfigurueshëm nga 200 te 1,600 Tonë metrikë në orë (MTPH), dependent on feed material density and crushability index.
Hapja e furnizimit me polic: Models available from 900mm x 600mm up to 1500mm x 1300mm.
Kërkesat për fuqi: Motorët kryesorë të ngasjes së policit nga 75 kW deri në 400 kW. Total plant connected power includes VGF feeder motors (~1530 kW) dhe sistemet ndihmëse. Voltage tailored per regional standards (p.sh., 400V/50Hz ose 480V/60Hz).
Specifikimet e materialit: Korniza kryesore e ndërtuar nga pllaka çeliku me tension të lartë (minimumi S355J2). Eccentric shaft forged from EN24/34CrNiMo6 equivalent alloy steel. Jaw plates manufactured from premiumgrade manganese steel (1822% Mn).
Dimensionet fizike (Shembull Model): Approximate footprint of a midrange plant is 18m (L) x 7m 8m 6m 5m
(W). Total weight ranges from ~45 tonnes for compact plants to over 120 tonnes for largescale units.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Lidhjet e sistemit të frenimit të pluhurit janë standarde. Enclosed lubrication units ensure reliable operation in dusty conditions.

6. Skenarët e APLIKIMIT

Projekti për zgjerimin e gurores së granitit

Sfida:
A granite quarry needed to increase primary circuit throughput by 40% but was constrained by space limitations on the existing plant pad foundation footprint.
Zgjidhje:
Implementation of our professional stone crusher plant featuring a deepchamber jaw design that achieved higher reduction ratios within the same physical envelope as their older equipment.
Rezultatet:
The new plant achieved 450 MTPH throughput versus the previous 320 MTPH limit within the same footprint while reducing final product flakiness index by 18%, improving downstream cone crusher efficiency.

Prodhimi i agregatit të betonit të ricikluar

Sfida:
A recycling contractor faced excessive wear costs due tramp metal contamination causing rapid damage to their existing primary impactor's blow bars during concrete demolition processing.
Zgjidhje:
Replacement with our heavyduty professional stone crusher plant equipped with an electromagnetic separator over the discharge conveyor was recommended due its superior tolerance against uncrushable metallic objects via hydraulic clearing system .
Rezultatet:
Wear part consumption decreased by over 60%. Plant availability increased due elimination extended downtime events caused metal jams . Overall cost per ton processed reduced .

Basalt Processing Plant Upgrade

Sfida:
An established basalt operation experienced chronic liner fatigue cracking their old single toggle jaw leading unpredictable failures every weeks .
Zgjidhje:
Installation our double toggle professional stone crusher plant which utilizes compressive force distribution minimizing stress concentrations critical wear components .
Rezultatet:
Liner change intervals extended predictable basis months . Maintenance planning became more efficient reducing parts inventory holding costs .

7 KONSIDERATA TREGTARE

Equipment pricing tiers structured around capacity class nominal feed opening size :
Tier Entry Level Mid Range High Capacity
Typical Feed Opening Up mm x mm mm x mm mm x mm +
Approximate Price Range $ $ $ $ $ $

Karakteristikat opsionale :
Radial fines side conveyor bypassing grizzly section .
Automated grease lubrication systems centralised lube points .
Advanced condition monitoring sensors vibration temperature bearing .
Dust encapsulation covers spray bars .

Paketat e Shërbimit :
Standard Warranty months parts labour excluding wear items .
Extended Protection Plans covering scheduled inspections critical component exchange programs .
Total Care Contracts providing fixed cost coverage all maintenance parts excluding consumable liners .

Opsionet e financimit :
Capital lease operating lease structures available through partnered financial institutions tailored cash flow requirements typical terms years .
Rental purchase agreements available qualifying customers .

8 FAQ

Q What factors determine correct model selection my application ?
A Key parameters include maximum feed size material abrasiveness index required hourly tonnage desired product top size Our engineers use these inputs recommend optimal chamber geometry kinematics .

Q How does this integrate my existing secondary tertiary circuit ?
A Our technical team will review your current layout product specifications ensure discharge gradation new primary unit optimally matched feed characteristics downstream equipment maximizing overall circuit efficiency .

Q Çfarë instalimi tipik i dorëzimit në kohë të çojë ?
A Lead times vary based model complexity Standard configurations typically ship within weeks order ex works Site installation commissioning supervised our engineers typically requires weeks depending foundation readiness .

Q Janë pjesë këmbimi lehtësisht të disponueshme globalisht ?
A We maintain regional distribution centers strategic locations ensure critical spare parts stock availability Support includes guaranteed hour emergency shipment service covered under premium service agreements .

Q Can you provide detailed return investment analysis ?
A Yes Upon receiving your site specific data including current production costs energy rates labor rates we can generate detailed pro forma ROI model quantifying potential savings increased revenue based documented performance metrics our equipment .

Q Çfarë trajnimi ka ofruar stafi ynë i mirëmbajtjes së operacioneve ?
A Comprehensive training program included covers safe operation routine maintenance troubleshooting procedures Conducted onsite during commissioning includes both classroom practical hands on sessions manuals digital resources provided .

Q Does equipment comply international safety environmental regulations ?
A All professional stone crusher plants designed manufactured accordance CE marking requirements incorporate necessary safety guards interlocks Environmental provisions include points connection dust suppression systems noise attenuation measures standard .