Professional Gold Ore Crushing Equipment Contract Manufacturer

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Are escalating operational costs and unpredictable availability eroding your gold processing margins? Managing a gold ore crushing circuit presents distinct challenges that directly impact your bottom line. Pikat e zakonshme të dhimbjes përfshijnë: Abrazioni i lartë & Shpenzimet e Mirëmbajtjes: The extreme hardness and abrasive nature of goldquartz ores rapidly degrade crusher liners, duke çuar në…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are escalating operational costs and unpredictable availability eroding your gold processing margins? Managing a gold ore crushing circuit presents distinct challenges that directly impact your bottom line. Pikat e zakonshme të dhimbjes përfshijnë:
Abrazioni i lartë & Shpenzimet e Mirëmbajtjes: The extreme hardness and abrasive nature of goldquartz ores rapidly degrade crusher liners, duke çuar në të shpeshta, costly shutdowns for component replacement and excessive spare parts inventory.
Kohë joproduktive të paplanifikuara: A primary crusher failure can halt your entire milling operation, costing thousands per hour in lost production and labor inefficiency.
Çlirim joefikas: Inadequate or inconsistent particle size reduction can hinder downstream gold recovery in leaching or gravity circuits, locking value in tailings.
Konsumi i lartë i energjisë: Older or improperly specified crushing equipment can be a significant driver of your plant's power costs per ton processed.
Handling Variable Feed: Fluctuations in ore hardness, lagështia, or feed size from the mine can choke or overload a system not designed for such variability.

Is your current crushing solution equipped to minimize these risks while maximizing throughput and recovery? The right professionalgrade equipment is not an expense but a strategic investment in plant stability and profitability.

2. PËRMBLEDHJE E PRODUKTIT

Our engineered solution is a range of heavyduty, stationary and modular primary and secondary jaw crushers specifically configured for professional gold ore processing. These units are designed as the foundational stage in a comminution circuit, reliably reducing runofmine (ROM) ore to a consistent size for further grinding.

Rrjedha e punës operative:
1. ROM ore is fed via grizzly or apron feeder into the crusher’s robust feed hopper.
2. The highinertia flywheel and optimized kinematics of the crushing chamber facilitate forceful compression of ore between a fixed and a moving jaw plate.
3. Crushed product discharges at the predefined closedside setting (CSS), directly onto a conveyor for transport to the next stage (p.sh., cone crusher or SAG mill feed). Professional Gold Ore Crushing Equipment Contract Manufacturer

Fusha e Aplikimit: Ideale për mineralet e arit të gurëve të fortë (depozitat e depozitave), including quartz veins and mineralized shear zones with unconfined compressive strength (UCS) deri në 350 MPa. I përshtatshëm si për instalimet e gjelbërta ashtu edhe për përmirësimet e rinovimit.

Kufizimet: Not recommended as a standalone solution for highclay or wet, xehe ngjitëse pa skalpim paraprak; final product sizing typically ranges from 150mm down to 20mm, requiring secondary/tertiary stages for finer liberation.

3. TIPARET THEMELORE

Korniza HeavyDuty & Kinematika | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: Exceptional structural integrity under cyclical loading, eliminating frame fatigue cracks | Ndikimi i ROI: Extended operational lifespan exceeding 20 vjet, reduktimin e cikleve të zëvendësimit të kapitalit.

Manganese Steel Jaw Plates with Optimal Tooth Profile | Baza Teknike: Workhardening ASTM A128 Grade C alloy with applicationspecific corrugations | Përfitimi Operacional: Increased wear life by up to 30% over standard plates, maintains consistent product gradation longer | Ndikimi i ROI: Lower costperton for wear parts, fewer changeouts reduce labor hours and exposure risk.

Sistemi i automatizuar i rregullimit të pykës | Baza Teknike: Hydraulic toggle tensioning and CSS adjustment | Përfitimi Operacional: Allows remote setting changes in minutes versus manual shim adjustments taking hours; enables quick compensation for wear | Ndikimi i ROI: Maksimizon kohën e funksionimit; facilitates easy adjustment to optimize feed for downstream processes.

HighCapacity Flywheel Design | Baza Teknike: Calculated rotational inertia to ensure consistent crushing force throughout the cycle | Përfitimi Operacional: Zbut majat e kërkesës për energji, protects drive components from shock loads, ensures continuous material flow | Ndikimi i ROI: Reduces peak electrical load penalties; lowers stress on Vbelts and bearings.

Shuarje e integruar e pluhurit & Vulosja | Baza Teknike: Strategically placed spray nozzles and multilabyrinth seals at bearing housings | Përfitimi Operacional: Controls silica dust at source for improved air quality; prevents abrasive grit ingress into bearings | Ndikimi i ROI: Reduces health compliance risks; extends critical bearing life by over 40%.

Modular Main Assembly Design | Baza Teknike: Splitframe design for key subassemblies like pitman and bearings | Përfitimi Operacional: Enables major service or component replacement outside the crusher cavity using standard workshop tools | Ndikimi i ROI: Drastically reduces critical path downtime during major overhauls.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapaciteti i gamës së modelit: 200 1,800 ton në orë (TPH), në varësi të madhësisë së ushqimit dhe cilësimit në anën e mbyllur.
Hapja e furnizimit: From 900mm x 600mm up to 1,500mm x 1,300mm.
Kërkesat për fuqi: Makinë me motor elektrik nga 75 kW në 250 kW; konfiguruar për furnizimin me energji të minierës me tension të lartë (p.sh., 1000V/3300V/6600V).
Specifikimet e materialit: Main frame fabricated from highyield strength steel plate (>350 MPa); Jaw plates ASTM A128 Gr C / DIN GX120Mn12; Eccentric shaft forged from EN24/34CrNiMo6 equivalent.
Dimensionet fizike & Pesha: Modular designs configured for transport constraints; weights range from ~25 tonnes to over 90 ton.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C; dustproofed to IP65 standards on electrical components; suitable for altitudes up to 3,000m.

6. Skenarët e APLIKIMIT

Përmirësimi i minierës së gurëve të fortë të Afrikës Perëndimore

Challenge An existing operation faced excessive downtime every 68 weeks for jaw liner replacement on their primary crusher processing highsilica ore, bottlenecking the plant.
Solution Installation of our heavyduty jaw crusher with proprietary liner profile and automated wedge system.
Results Liner life extended to 1214 javë. Combined with faster CSS adjustments, available crushing hours increased by 18%, supporting a sustained plant throughput increase of over 12%.

Canadian Arctic Modular Plant Installation

Challenge A remote explorationtoproduction site required a compact, highly reliable primary crushing module capable of operating in extreme cold with minimal onsite maintenance expertise.
Solution A preassembled modular jaw crusher skid with integrated heating systems, extendedlife lubricants, dhe monitorimi në distancë telematike.
Results The unit achieved >96% availability in its first year despite ambient temperatures below 30°C. Remote diagnostics enabled proactive planning of parts shipments, eliminating unplanned airfreight costs.

7. KONSIDERATA TREGTARE

Our professional gold ore crushing equipment is offered under flexible commercial terms tailored for capital project planning.

Nivelet e çmimeve: Based on model size and configuration complexity. Standard heavyduty models offer the core value proposition. Premium configurations include full automation packages and advanced metallurgy options.
Karakteristikat opsionale: Makinë me frekuencë të ndryshueshme (VFD) për fillim të butë & kontrollin e shpejtësisë; sisteme të automatizuara të lubrifikimit; sensorë të monitorimit të gjendjes në kohë reale (dridhje, temperatura); wear part laser profiling systems.
Paketat e Shërbimit: Zgjidhni nga Garancia Bazë, Extended Protection Plans covering parts/labor up to three years), or FullService Maintenance Contracts including scheduled inspections and priority technical support.
Opsionet e financimit: We work with international export credit agencies and equipment financing partners to offer leasetoown agreements or tailored purchase plans that align with your project's cash flow timeline.

8. FAQ

Q1 Are your jaw crushers compatible with my existing vibrating grizzly feeder and conveyor system?
po. Our engineering team will review your existing layout drawings feed rates material characteristics We design discharge heights mounting points integrate seamlessly into brownfield expansions

Q2 Cili është afati kohor tipik i vënies në punë të instalimit?
For modular skidmounted units commissioning can be within days delivery For larger stationary units typical installation supervised our technicians takes weeks depending site readiness

Q3 How do you ensure optimal performance my specific ore type?
We require kg sample representative ore conduct crushability index abrasion test Our application engineers use this data recommend optimal chamber geometry liner profile operational settings

Q4 What are lead times major wear parts like jaw plates?
We maintain strategic global inventory hubs critical wear parts Standard manganese jaw plates typically available within weeks Highwear sitespecific alloys may require longer lead times advised plan accordingly

Q5 Do you offer training our operations maintenance staff?
Yes Comprehensive training provided covers safe operation routine maintenance troubleshooting procedures Training conducted during commissioning supplemented detailed manuals digital resources

Q6 Can equipment be financed through contract manufacturer directly?
We not direct lender but facilitate financing through established network partners We provide necessary technical documentation support secure projectbased equipment financing favorable terms

Q7 What key metrics should track measure ROI this investment?
Primary metrics include costperton crushed factoring energy consumption liner wear labor availability percentage Overall impact measured through increased downstream recovery reduced unscheduled downtime whole processing circuit

Etiketat: Professional Gold Ore Crushing Equipment Contract Manufacturer