Private Label Stamp Mill Gold Mining Competitive Price
1. HAPJE NGA PIKA E DIKIMIT
A po menaxhoni operacionet e rikuperimit të arit të ngarkuara nga xhiroja jokonsistente, kostot e tepërta të mirëmbajtjes, and unpredictable final grind? The limitations of your comminution circuit directly impact your bottom line. Merrni parasysh këto sfida të zakonshme:
Koha e lartë e ndërprerjes së funksionimit: Frequent liner changes and bearing failures in your stamp mill halt production for days, costing thousands in lost recovery per hour.
Madhësia e grimcave jo konsistente: Poorly calibrated stamps or worn components yield uneven ore fragmentation, reducing cyanidation efficiency and gold recovery rates.
Energji e tepërt & Kostot e Punës: Më të vjetër, inefficient stamp mill designs consume disproportionate power per ton processed and require constant manual monitoring and adjustment.
Kufizimet e shkallëzueshmërisë: I ngurtë, singlecapacity mills cannot adapt to fluctuating ore grades or feed rates without major capital investment.
Si arrini të besueshme, costperton crushing for midscale operations while maintaining the simplicity and durability the stamp mill principle is known for? The solution requires a modern reengineering of this proven technology.
2. PËRMBLEDHJE E PRODUKTIT
Our Private Label Stamp Mill is a modernized, heavyduty gravityimpact crushing machine designed for the continuous reduction of goldbearing quartz ore to liberate values for subsequent recovery processes. It is engineered for mediumcapacity operations (1100 TPD) where operational simplicity, ruggedness, and low technical overhead are critical.
Rrjedha e punës operative:
1. Feed: Mineral me përmasa (në mënyrë tipike 2" te +1/2") is continuously fed into a robust mortar box.
2. Thërrmues: Pulla të ngritura mekanikisht (46 për mulli) hidhen në mënyrë sekuenciale në shtratin xeheror, applying repeated highimpact force.
3. Klasifikimi & Shkarkimi: Crushed material passes through a perforated discharge diaphragm; oversize material is retained for further impact while liberated fines are washed into collection sluices.
Fusha e Aplikimit & Kufizimet:
Ideale për: Vein material free milling gold ores, impiantet pilot, operacionet e minierave në shkallë të vogël, and regions with limited access to complex technical support.
Kufizimet: Jo i përshtatshëm për të lagur, sticky clays or highly abrasive ores without prior screening. Requires a consistent feed size for optimal operation. Primary crushing to 2" is a prerequisite.
3. TIPARET THEMELORE
Dizajn modular i kutisë së llaçit | Baza Teknike: Segmented highchrome iron castings with interlocking seals | Përfitimi Operacional: Enables replacement of individual wear sections instead of the entire box, reducing part cost and downtime by up to 70% | Ndikimi i ROI: Lowers longterm maintenance inventory costs and extends major overhaul intervals.
Bosht me gunga precize & Sistemi ngritës | Baza Teknike: Bosht me gunga prej çeliku të aliazhuar me makinë CNC me lartësi ngritëse të rregulluar (adjustable 610 inç) | Përfitimi Operacional: Provides consistent impact energy and allows operators to finetune crush intensity based on ore hardness | Ndikimi i ROI: Optimizes power consumption per ton and improves overall liberation yield.
Kolektor i centralizuar i lubrifikimit të yndyrës | Baza Teknike: I automatizuar, programmable lubrication points at all major bearings and pivot points | Përfitimi Operacional: Eliminon gabimet e vajosjes manuale, siguron jetëgjatësi optimale të kushinetave, and reduces daily operator intervention time | Ndikimi i ROI: Parandalon dështimin katastrofik të kushinetës, a leading cause of unscheduled stoppages.
HeavyDuty Discharge Diaphragm | Baza Teknike: Lasercut steel plate with replaceable urethane sizing screens | Përfitimi Operacional: Maintains consistent product sizing; urethane dampens noise and resists blinding compared to steelonly designs | Ndikimi i ROI: Improves downstream recovery efficiency by providing a more uniform feed to concentration tables or leaching circuits.
VFDDriven Motor Configuration | Baza Teknike: Variable Frequency Drive coupled with a hightorque electric motor | Përfitimi Operacional: Allows softstart capability to reduce mechanical stress and permits stamp speed adjustment (60100 drops/minute) for process optimization | Ndikimi i ROI: Reduces peak electrical demand charges and component wear during startup cycles.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Trashëgimia Stamp Mills) | Our Private Label Stamp Mill Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Koha e ndërprerjes së ndryshimit të linjës | 1624 orë (full box replacement) | 46 orë (modular section swap) | 75% më shpejt |
| Konsumi i Energjisë (kWh/ton)| ~5.5 kWh/ton (fixed speed motor) | ~4.2 kWh/ton (VFD optimized operation)| 24% reduktim |
| Koha mesatare ndërmjet dështimit (Kushinetat kryesore)| ~ 2000 orë pune | ~3,500 operating hours (with automated lube) | 75% rriten |
| Konsistenca e madhësisë së produktit (+/ target mesh)| High variance due to wear/warping| Consistent output maintained via adjustable lift & diaphragm control| Të dhënat në terren tregojnë 40% less variance |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i gamës së modelit: 1 ton në ditë (TPD), 5 TPD, 20 TPD standard configurations.
Kërkesat për fuqi: Në varësi të modelit. Shembull (20 TPD): 30 kW main drive motor with VFD controller; 400V/50Hz or custom voltage/frequency available.
Specifikimet e materialit: Mortar Box Liners – HighChrome Cast Iron (500 BHN); Stamps – Forged Steel Heads with Manganese Steel Shoes; Frame – Fabricated ASTM A36 Steel.
Dimensionet fizike (20 TPD Model): Përafërsisht. Gjatësia: 3.5m x Gjerësia: 2.2m x Lartësia: 2.8m; Pesha: ~8,500 kg.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 10°C deri në +45°C; vulat e pluhurit standard; optional enclosures for extreme environments.
6. Skenarët e APLIKIMIT
Artizanale & Minierat në shkallë të vogël (ASM) Cooperative Upgrade Challenge:
A cooperative was using manually operated triphammers resulting in low throughput (<0.5 TPD), high labor fatigue, and poor gold recovery due to inconsistent grinding.
Zgjidhje:
Implementation of two semiautomated 5 TPD private label stamp mills with integrated feed hoppers and simple discharge sluices.
Rezultatet:
Throughput increased to a combined 910 TPD with two operators. Consistent grinding improved gravity recovery by an estimated 15%, paying back the equipment investment in under 8 months of seasonal operation.
Impianti pilot & Sfida e operacionit për marrjen e mostrave me shumicë:
An exploration company needed reliable batch crushing of varied hard rock samples from different zones but found jaw crusher/cone crusher combos too costly and complex for remote site deployment.
Zgjidhje:
Deployment of a single containerized 1 TPD private label stamp mill unit with a builtin generator set and sample collection system.
Rezultatet:
The unit processed over 500 individual batch samples with minimal mechanical issues. The simplicity of the system allowed field geologists to operate it after basic training, providing homogenized 20 mesh material ready for fire assay at a significantly lower operational cost than portable rotary crushers.
7. KONSIDERATA TREGTARE
Nivelet e çmimeve: Pricing is structured by capacity rating (TPD). Entrylevel models provide core functionality; midrange models include features like VFD drives; premium packages offer full automation controls and containerized plugandplay modules.
Karakteristikat opsionale: Feed rate vibratory feeders; integrated amalgamation plates; water recycling systems; full acoustic enclosures; remote monitoring sensors for vibration & temperatura.
Paketat e Shërbimit: Ofertat me nivele përfshijnë Garancinë Bazë (12 muaj pjesë), Extended Service Plans covering scheduled maintenance, or FullSite Support contracts including annual inspections and operator training refreshers.
Opsionet e financimit: Available through partner financial institutions including equipment leasing structures tailored to mining cash flow cycles or milestonebased project financing.
8.FAQ
Q1: Is this private label stamp mill compatible with our existing gravity concentration circuit?
po. The mill is designed as a dropin replacement or supplement within classic gravity flowsheets. It produces a similar product size range as traditional stamps but with greater consistency which benefits downstream tables or centrifugal concentrators.
Q2:What is the expected operational impact on our current manpower?
Field data shows that mills equipped with centralized lubrication reduce daily operator attention by approximately one hour per shift compared to manually lubricated legacy mills.The goal is not headcount reduction but enabling your team to focus on process optimization rather than routine maintenance.
Q3:What are the key commercial terms regarding delivery lead time?
Standard model lead times range from XY weeks exworks depending on configuration.Customizations will extend this timeline.FOB Incoterms are standard.CIF/DAP quotations are provided upon request based on destination port/site location.All pricing includes basic commissioning documentation
Q4:Çfarë niveli të përgatitjes së themelit kërkohet?
The mill requires a solid level concrete pad capable of supporting its dynamic operating weight.Specific foundation drawings including bolt patterns anchor loads are provided upon order confirmation.Simpler foundations than those required for rotary mills are typically sufficient
P5:Çfarë trajnimi ofroni?
A comprehensive digital operation maintenance manual video library detailing setup routine checks troubleshooting procedures are supplied.For larger orders we recommend an optional onsite commissioning package which includes handson training
P6:What happens if we need spare parts quickly?
We maintain strategic inventories critical wear components such as liners camshaft segments diaphragms Our logistics partners can expedite shipment globally Standard parts dispatch occurs within Z business days after order confirmation
