Private Label Jc5000 Jaw Crusher Prices
1. HAPJE NGA PIKA E DIKIMIT
Rritja e kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet tuaja të agregatit ose të përpunimit të mineraleve? Sfidat kryesore në operacionet primare të thërrmimit shpesh përfshijnë:
Koha e tepërt joproduktive për mirëmbajtje: Frequent liner changes and mechanical adjustments halt your entire production line, kushton mijëra në orë në qarkullim të humbur.
Unplanned Breakdowns from Shock Loads: Tramp metal and uncrushable materials cause catastrophic failures, leading to expensive component replacement and extended, ndalesa të paplanifikuara.
Gradim i paqëndrueshëm i produktit: Worn or poorly adjusted jaws produce offspec material, forcing recrushing and increasing wear on downstream equipment.
Kostot e larta operacionale: Soaring energy consumption per ton of processed material directly impacts your bottomline profitability.
Ngurtësia ndaj variacionit të ushqimit: Inability to handle varying feed sizes or compositions without manual intervention reduces overall plant flexibility.
What if a primary crusher could directly address these issues with robust engineering focused on reliability and costperton efficiency? Zgjidhja kërkon një makinë të ndërtuar jo vetëm për energji, por për të parashikueshme, operacion me kosto të ulët.
2. PËRMBLEDHJE E PRODUKTIT
The Private Label JC5000 is a highcapacity, polic me nofulla ekscentrike me një ndërrim të sipërm, i projektuar për thërrmim primar të rëndë në gurore, minierave, dhe aplikimet e riciklimit të prishjes. Its design focuses on delivering maximum availability and the lowest possible cost per tonne in demanding 24/7 operational environments.
Rrjedha e punës operative:
1. Marrja e ushqimit: Mini e madhe ose ushqim i shpërthyer (deri në 1300 mm) drejtohet në thellësi, dhomë dërrmuese pa mbytje.
2. Veprimi dërrmues: The aggressive elliptical stroke of the overhead eccentric shaft forces the moving jaw to apply high inertia force at the nip angle, duke thyer në mënyrë efektive edhe granitin më të fortë ose bazaltin gërryes.
3. Shkarkimi & Pastrimi: The hydraulic toggle release system allows for rapid clearing of stalled cavities by instantly opening the closedside setting (CSS) to release blockages.
4. Kontrolli i gradimit: Product size is consistently maintained via a simple, repeatable CSS adjustment using hydraulic shims, ensuring uniform feed for secondary crushers.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për reduktimin primar të shkëmbit të fortë (qëndrueshmëria në shtypje deri në 400 MPa), mbeturinat e prishjes së betonit, and runofquarry stone. I përshtatshëm si për impiantet e palëvizshme, ashtu edhe për instalimet e mëdha me gjurmim celular.
Kufizimet: Nuk është projektuar për përmasa ultrafine të produktit; performanca optimale kërkon shqyrtim paraprak për të hequr gjobat e tepërta. Kërkon një stabile, reinforced concrete foundation and appropriate feeding equipment matched to its intake dimensions.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë | Baza Teknike: Raporti i zgjatur i gjatësisë së nofullës me gjerësinë | Përfitimi Operacional: Increases feed acceptance capability and delivers higher reduction ratios in a single pass | Ndikimi i ROI: Reduces need for prescreening stages and boosts primary circuit throughput by up to 15%
Hydraulic Toggle Tensioning & Sistemi i lëshimit | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat e ndërrimit mekanik | Përfitimi Operacional: Mundëson të sigurt, remote clearing of blockages in under two minutes; allows precise CSS adjustment under load | Ndikimi i ROI: Eliminates hours of manual hammering/downtime per blockage event; prevents costly damage from tramp iron
Kushineta rul sferike HeavyDuty | Baza Teknike: Kushinetat me diametër të madh me shkallë të lartë të ngarkesës dinamike | Përfitimi Operacional: Supports the high radial loads from tough crushing cycles with exceptional service life | Ndikimi i ROI: Extends major bearing service intervals beyond industry average by an estimated 40%, reducing longterm parts expenditure
Me bulona & Konstruksioni i kornizës me pykë | Baza Teknike: Fabricated steel sections joined with hightensile bolts and locking wedges | Përfitimi Operacional: Provides superior fatigue resistance against shock loads; simplifies field transportation and assembly/disassembly | Ndikimi i ROI: Minimizes risk of catastrophic frame weld failure; cuts relocation costs due to modular construction
Kinematika e optimizuar & Profili i goditjes | Baza Teknike: Computermodeled swing jaw motion with steep nip angle at inlet | Përfitimi Operacional: Promotes aggressive grip on feed material and efficient breakage throughout the chamber; reduces wear at the jaw toe | Ndikimi i ROI: Përmirëson efikasitetin e përgjithshëm të energjisë (kWh/ton) by directing force more effectively; extends jaw liner life
Pika e centralizuar e grasimit & Ndërfaqja PLC| Baza Teknike: Sistemi i automatizuar i lubrifikimit me monitorim të kontrolluesit logjik të programueshëm| Përfitimi Operacional: Siguron lubrifikimin e qëndrueshëm të kushinetës pa ndërhyrjen e operatorit; provides realtime alerts for pressure/temperature anomalies| Ndikimi i ROI: Prevents premature bearing failure due to lubrication neglect; supports predictive maintenance scheduling
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | Private Label JC5000 Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Koha e ndërrimit të linjës (Pllakat e nofullës) | 812 orë (rregullim manual i shiritit) | <6 orë (hydraulic shim system) | ~ 40% më shpejt |
| Blockage Clearance Time (Mesatare) | 48 orë (mechanical cutting/welding) | 16,000 hours demonstrated³L10 life >16,000 hours demonstrated³L10 life >16,000 hours demonstrated³L10 life >16,000 hours demonstrated³L10 life >16,000 hours demonstrated³L10 life >16,000 hours demonstrated³L10 life >16,000 hours demonstrated³L10 life >16,000 hours demonstrated³L10 life >16，000 operating hours design target³L10 life >16，000 operating hours design target³>33% jetëgjatësi më të gjatë |
| Energy Consumption per Tonne Processed kWh/tonne baseline kWh/tonne baseline kWh/tonne baseline kWh/tonne baseline Up to 12% lower consumption measured in field trials Up to 12% lower consumption measured in field trials Up to 12% lower consumption measured in field trials Up to 12% lower consumption measured in field trials Up to 12% reduktim |
| CSS Adjustment Process Manual shimming requiring downtime Hydraulic adjustment possible during operation Nearzero downtime for gradation changes |
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 1300mm x 1000 mm (51" x 40")
Madhësia maksimale e furnizimit: ~1100mm edge length
Gama e cilësimeve anësore të mbyllura: 150mm 300 mm
Gama e Kapacitetit: Deri në 750 ton në orë (në varësi të materialit ushqimor dhe CSS)
Kërkesa e fuqisë së makinës: 160 kW /200 Motor elektrik HP
Pesha totale (Vetëm polic): Approximately XX，XXX kg
Specifikimet kryesore të materialit：
Kornizë： Fortësia e lartë， pllakë çeliku e salduar
Nofulla lëkundëse： Forged steel shaft； cast steel jaw stock
Liners nofulla： Premium manganese steel （18% Mn）
Pllakat e faqeve： AR400 abrasionresistant steel
Gama e funksionimit të mjedisit： Projektuar për temperaturat e ambientit nga 20°C deri në +45°C； kushinetat e mbrojtura nga pluhuri； i përshtatshëm për instalim në natyrë.
6. Skenarët e APLIKIMIT
Granite Quarry Primary Crushing Station｜ Challenge： A large granite quarry faced daily production bottlenecks due to frequent blockages from oversized slabs， requiring multiple lengthy stoppages． Their existing crusher suffered from poor energy efficiency， elevating costperton metrics．｜ Solution： Two Private Label JC5000 units were installed as parallel primary crushers． The hydraulic toggle system was configured for remote activation from the control room．｜ Results： Blockage clearance time reduced from an average of６hours to under２０minutes． Combined plant throughput increased by２２％． Energy monitoring showed an８％ reduction in kWh per tonne processed within the first quarter．
Shkalla e Madhe C&D Recycling Plant｜ Challenge： Processing variable construction＆demolition waste led to regular encounters with rebar nests and uncrushable contaminants， causing severe damage and downtime on a standard jaw crusher．｜ Solution： Implementation of one Private Label JC5000 equipped with an oversized discharge conveyor magnet． The robust frame design和hydraulic release system were critical factors．｜ Results： The plant reported zero structural damage from tramp metal incidents over１８months． Crusher availability exceeded９４％， allowing them to fulfill highvolume municipal contracts reliably．
7. KONSIDERATA TREGTARE
The Private Label JC5000 is offered through tiered commercial packages designed for capital planning clarity：
＊ Base Equipment Price Tier（POA）： Includes core JC5000 crusher， motor drive sheaves／vbelts，and basic tool kit．
＊ Optional Features：
Automated Greasing System（highly recommended）
PLC Control Panel with VFD Soft Start
Wear Liners Package（first set）
Onsite Supervision＆Commissioning
＊ Service Packages：
1） Preventive Maintenance Agreement： Inspektimet e planifikuara，analiza e lubrifikantit，and priority parts dispatch．
2） Full Coverage Service Plan： Includes scheduled maintenance plus discounted labor和parts coverage for unexpected repairs．
＊ Financing Options available through partner institutions include equipment leasing（３－７year terms），renttoown structures，and traditional project financing．
8. FAQ
Q１） Is the Private Label JC5000 compatible with my existing primary crushing plant footprint？
A） Field data shows its modular bolted frame often allows it to replace older units of similar capacity without major foundation modifications． Detailed dimensional drawings are provided for specific layout analysis．
Q２） How significant are the operational savings compared to my current crusher？
A） Savings are primarily realized through reduced unplanned downtime（blockage clearing）and extended wear part intervals． A detailed ROI projection based on your current tonnage，downtime logs，and energy costs can be modeled．
Q３） What is the expected lifespan of critical components like the eccentric shaft？
A） With proper maintenance as outlined in the manual，the forged eccentric shaft is designed for a minimum L１０life exceeding１６０００operating hours under normal conditions．
Q４） Are spare parts readily available？
A） Yes． As a core model within our range，critical spare parts（bearings，nofullat，toggle seats）are held in regional stock centers globally with guaranteed４８－hour dispatch for covered service plans．
Q５） Can you assist with installation和commissioning？
A） Professional installation supervision和commissioning services are offered as an optional package． We provide comprehensive documentation和can certify your operational crew．
Q６） What control integration options are available？
A？ The crusher can be supplied as a standalone machine or fully integrated into your plant PLC／SCADA system via standard industrial communication protocols（e.g., Modbus TCP/IP），providing realtime operational data．
Q７？ Does pricing include delivery？
A？ Base pricing is typically ExWorks （EXW）。 We provide logistical support和competitive freight quotes as part of the commercial proposal。
