Private Label Jc5000 Jaw Crusher Catalog

Përshkrimi i shkurtër:

Private Label JC5000 Jaw Crusher Catalog Your Crushing Operations Are Underperforming—Here’s the Cost Every hour of unplanned downtime in your primary crushing circuit costs between $5,000 dhe $15,000 në prodhim të humbur, depending on your feed tonnage and material value. If your current jaw crusher is delivering less than 85% koha e funksionimit, you are leaving significant revenue…

Na dërgoni email Shkarkoni si PDF

Detajet e produktit

Etiketat e produktit

Private Label JC5000 Jaw Crusher Catalog

Your Crushing Operations Are Underperforming—Here’s the Cost

Every hour of unplanned downtime in your primary crushing circuit costs between $5,000 dhe $15,000 në prodhim të humbur, depending on your feed tonnage and material value. If your current jaw crusher is delivering less than 85% koha e funksionimit, you are leaving significant revenue on the table. High wear rates on jaw plates force premature replacements every 3–4 months, adding $12,000–$18,000 annually in consumable costs alone. Inconsistent product gradation creates recirculation loads that reduce overall plant efficiency by 12–18%. Feed blockages from oversized material or sticky ores cause manual intervention, exposing your operators to safety risks and halting production for 30–90 minutes per incident.

Are you absorbing these costs because you believe all jaw crushers perform the same? What if a single equipment upgrade could reduce your cost per ton by 15% while extending wear life by 40%?

Pasqyrë e produktit: The Private Label JC5000 Jaw Crusher

The Private Label JC5000 is a heavyduty primary jaw crusher engineered for continuous operation in hard rock mining, prodhimi agregat, and construction demolition recycling. It processes feed material from 500mm to 1,200mm, reducing it to a consistent 100–250mm product in a single pass.

Rrjedha e punës operative:
1. Furnizimi duke u ngarkuar: Material enters through the 1,200mm x 900mm feed opening via excavator, ngarkues me rrota, or conveyor
2. Primary Compression: Nofulla e fiksuar dhe nofulla lëvizëse krijojnë një dhomë dërrmuese në formë V; the eccentric shaft drives the pitman to generate compressive forces exceeding 350 MPa
3. Thyerja e materialit: Rock is crushed against the fixed jaw plate through multiple compression cycles as it descends through the chamber
4. Discharge Regulation: Cilësimi i anës së mbyllur (CSS) adjusts from 75mm to 200mm via hydraulic wedges, kontrollin e madhësisë së produktit
5. Material Exit: Crushed material discharges onto a belt conveyor or into a surge bin for secondary processing

Fusha e Aplikimit: Rock i fortë (granit, bazalt, kuarcit), mediumhard rock (gur gëlqeror, dolomiti), beton dhe asfalt i ricikluar, mining ores (bakri, ari, hekuri)

Kufizimet: Not suitable for clayrich materials exceeding 15% moisture content; requires 6–8 weeks lead time for custom jaw plate profiles; maximum feed size limited to 80% të gjerësisë së hapjes së ushqimit

Karakteristikat kryesore

Private Label Jc5000 Jaw Crusher Catalog

Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Analiza e elementeve të fundme (FEA) optimized toggle plate angle and chamber profile | Përfitimi Operacional: Redukton ngarkesën riqarkulluese me 22% compared to straight chamber designs | Ndikimi i ROI: Lowers energy consumption by 8–12 kWh per 100 ton të përpunuara

Private Label Jc5000 Jaw Crusher Catalog

Sistemi i rregullimit hidraulik CSS | Baza Teknike: Twin hydraulic cylinders with position sensors adjust the closed side setting in under 3 minuta | Përfitimi Operacional: Eliminon rregullimet manuale të shiritit, reducing changeover time by 85% | Ndikimi i ROI: Recovers 40–60 minutes of production time per setting change

HighStrength Manganese Jaw Plates | Baza Teknike: 18% manganese alloy with chromium carbide overlay on wear zones | Përfitimi Operacional: Achieves 14,000–18,000 tons of wear life in granite applications | Ndikimi i ROI: Reduces annual consumable costs by $4,500–$7,200 per crusher

Advanced Flywheel Design | Baza Teknike: Dual flywheels with 8,500 kg·m² moment of inertia | Përfitimi Operacional: Ruan forcën e qëndrueshme dërrmuese gjatë cikleve të ngarkesës maksimale, reducing motor current spikes by 30% | Ndikimi i ROI: Extends motor and Vbelt life by 18–24 months

Sistemi Automatik i Lubrifikimit | Baza Teknike: Programmable grease injection to all bearing points at 15minute intervals | Përfitimi Operacional: Eliminon yndyrat manuale, reduktimin e punës së mirëmbajtjes nga 3 orë në javë | Ndikimi i ROI: Prevents bearing failures that cost $8,000–$12,000 per replacement event

Reversible Jaw Plate Design | Baza Teknike: Symmetrical plate geometry allows 180degree rotation | Përfitimi Operacional: Doubles usable wear life before replacement | Ndikimi i ROI: Saves $2,800–$4,500 per set of jaw plates

Relief i integruar me hekur Tramp | Baza Teknike: Hydraulic relief cylinder with 350bar pressure threshold | Përfitimi Operacional: Passes uncrushable objects (copa shpimi, dhëmbët e kovës) without structural damage | Ndikimi i ROI: Avoids $15,000–$25,000 in frame repair costs per incident

Përparësitë Konkurruese

| Metrikë e performancës | Standardi i Industrisë (200–300 HP Jaw Crusher) | Private Label JC5000 Solution | Avantazhi (% Përmirësimi) |
|||||
| Performanca (ton/orë) | 250– 350 tph | 320–420 tph | 20–28% higher |
| Koha e funksionimit (mesatare vjetore) | 82– 88% | 93– 97% | 10-15% përmirësim |
| Kostoja për ton (veshin pjesë) | $0.18–$0.25 | $0.12–$0.16 | 33–36% ulje |
| Koha e rregullimit të CSS | 15–25 minutes | 2– 3 minuta | 85–88% faster |
| Jeta e pllakës së nofullës (granit) | 9,000–12,000 tons | 14,000–18,000 tons | 40–55% longer |
| Motor power consumption | 0.8–1.2 kWh/ton | 0.6–0.9 kWh/ton | 20–25% lower |
| Feed opening utilization | 65–75% | 80– 90% | 15–20% improvement |

Specifikimet Teknike

| Parametri | Specifikimi |
|||
| Hapja e furnizimit | 1,200 mm x 900 mm (48" x 36") |
| Madhësia maksimale e furnizimit | 950 mm (37") |
| Gama e CSS | 75– 200 mm (3"–8") |
| Kapaciteti i xhiros | 320–420 tph (based on CSS and material density) |
| Fuqia motorike | 250–300 kW (335–400 HP) |
| Motor Speed | 1,500 RPM (50 Hz) / 1,800 RPM (60 Hz) |
| Shpejtësia e çuditshme e boshtit | 220–260 RPM |
| Flywheel Weight (secili) | 4,250 kg |
| Pesha totale (vetëm polic) | 38,500 kg |
| Materiali i kornizës kryesore | NË 10025 S355JR çeliku strukturor, 40mm trashësi |
| Materiali i pllakës së nofullës | 18% Mn, 2% Kr, 1.2% C (ASTM A128 Klasa C) |
| Lloji i kushinetave | Kushineta rul sferike, SKF 23244 CC/W33 |
| Kapaciteti lubrifikues | 8 liters grease reservoir |
| Gama e temperaturës së funksionimit | 20°C deri +50 °C (4°F deri +122 °F) |
| Dimensionet (L x P x H) | 3,800 mm x 2,400 mm x 3,100 mm |
| Konfigurimi i transportit | 2 x 20foot containers (crusher and motor separately) |

Skenarët e aplikimit

Karriera e gurëve të fortë, Norvegjia | Sfida: Përpunimi 800,000 tons/year of granite with 18% silica content caused jaw plate wearout every 2,800 orë, duke kërkuar 32 hours of downtime per replacement | Zgjidhje: Private Label JC5000 with 18% manganese jaw plates and reversible design | Rezultatet: Jaw plate life extended to 4,100 orë (46% përmirësim); annual downtime reduced from 128 orë për të 72 orë; cost per ton decreased from $0.22 te $0.14

Construction Demolition Recycling, Gjermania | Sfida: Processing mixed demolition waste with rebar and concrete required frequent tramp iron events, causing structural damage to previous crusher every 6 muaj | Zgjidhje: JC5000 with integrated hydraulic tramp iron relief and automatic reset | Rezultatet: Zero structural damage over 18 muaj funksionimi; tramp iron passage time reduced from 45 minuta për të 4 minuta; plant uptime increased from 79% te 94%

Miniera e Bakrit, Kili | Sfida: Primary crushing at 4,200 meters altitude with 35°C temperature swings caused lubrication failures in standard crushers | Zgjidhje: JC5000 with highaltitude lubrication package and thermal expansion compensation | Rezultatet: Bearing failures eliminated over 24month period; xhiros e mbajtur në 380 tph despite altitude; maintenance costs reduced by $18,000 çdo vit

Konsiderata Komerciale

Nivelet e çmimeve të pajisjeve:

Paketa standarde ($285,000–$315,000): Crusher assembly, 250 motor kW, Makinë me rrip V, standard manganese jaw plates, kompleti i mjeteve bazë
Paketa e përmirësuar ($345,000–$385,000): Includes hydraulic CSS system, lubrifikimi automatik, telekomandë me valë, spare jaw plate set
Paketa Premium ($425,000–$475,000): Full automation package with PLC control, monitorimi i dridhjeve, oil analysis sensors, 3year wear parts warranty

Karakteristikat opsionale:

Custom jaw plate profiles for specific feed materials: $4,500–$8,000 per set
Highaltitude modification kit (above 3,000m): $12,500
Sistemi i frenimit të pluhurit (water spray nozzles): $6,800
Motor soft starter or VFD: $9,500– 18,000 dollarë
Paketa e telemetrisë së monitorimit në distancë: $7,200

Paketat e Shërbimit:

Kontrata vjetore e mirëmbajtjes: $18,000/vit (përfshin 2 inspektimet, mbështetje teknike prioritare)
Fullservice agreement: $42,000/vit (includes all scheduled maintenance, wear parts at cost, 48hour response guarantee)
Training package: $6,500 (3day onsite operator and maintenance training for up to 8 personelit)

Opsionet e financimit:

Dhënia me qira e pajisjeve: 36–60 month terms with $1 blerje, starting at $6,800/month
Pagesa e shtyrë: 90day payment deferral with 0% interest for qualified buyers
Programi i tregtisë: Deri në $45,000 kredi për kualifikimin e policëve me nofulla të përdorura (200 HP or larger)

FAQ

1. What is the lead time for a Private Label JC5000?
Standard production lead time is 8–10 weeks from order confirmation. Dorëzimi i përshpejtuar (6 javë) është në dispozicion me një 5% shtesë. Custom jaw plate configurations add 2–3 weeks.

2. Can the JC5000 process recycled concrete with rebar?
po. The hydraulic tramp iron relief system passes rebar up to 25mm diameter without damage. For larger rebar concentrations, we recommend a prescreening grizzly to remove oversized steel.

3. Sa është kostoja e pritur vjetore e mirëmbajtjes?
Bazuar në 2,000 operating hours per year in hard rock applications, annual maintenance costs average $22,000–$28,000, including jaw plate replacement (një grup), lubrifikimi i kushinetave, and minor repairs.

4. Does the JC5000 require a concrete foundation?
po. A reinforced concrete foundation with minimum dimensions of 5m x 4m x 1.5m is required, with anchor bolts embedded to our provided template. Foundation design support is included with the purchase.

5. Çfarë mbulimi garancie ofrohet?
Mbulesa standarde të garancisë 24 muaj ose 6,000 orët e punës, cilado që të vijë e para. Coverage includes structural frame, bosht i çuditshëm, dhe kushinetat. Vishni pjesë (pllaka nofullash, pllakë ndërrimi) janë të përjashtuar. Opsionet e garancisë së zgjatur janë të disponueshme.

6. Can the JC5000 be integrated with existing plant control systems?
po. The PLCbased control system supports Modbus RTU, Profibus, and Ethernet/IP protocols. Integration documentation and technical support are provided at no additional cost.

7. Cili është niveli i zhurmës gjatë funksionimit?
Në 1 metër distancë, the JC5000 operates at 85–92 dB(A) nën ngarkesë të plotë. We recommend hearing protection for operators within 15 metra. Optional acoustic enclosures reduce noise to 78 dB(A) në 1 metër.