Private Label Harga Hammer Mill Bulk Order
H1: Private Label Hammer Mill for Bulk Order: Projektuar për HighVolume, Reduktimi i madhësisë me kosto efektive
1. HAPJE NGA PIKA E DIKIMIT
Are escalating operational costs and unplanned downtime eroding your bulk material processing margins? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the hammer mill is a critical but often problematic component. Sfidat e zakonshme përfshijnë:
Kostot e tepruara të mirëmbajtjes: Frequent wear part replacement due to inferior materials or poor design, leading to high consumable expenses and labor hours.
Produkt jo konsistent & Cilësia e produktit: Uncontrolled particle size distribution and thermal degradation of material, resulting in product rejects and failed quality checks.
Konsumi i lartë i energjisë: Inefficient grinding chambers and motor systems that draw excessive power for a given throughput, directly impacting utility costs.
Unplanned Production Stops: Catastrophic failure from foreign objects or unbalanced rotors, causing costly line shutdowns.
Mungesa e personalizimit: Offtheshelf units that fail to optimally process your specific material blend, forcing process compromises.
Is your current size reduction solution addressing these issues, or is it contributing to them? Një qëllim i projektuar private label hammer mill for bulk order must be evaluated on its total cost of ownership and operational reliability.
2. PËRMBLEDHJE E PRODUKTIT
Kjo pajisje është një detyrë e rëndë, shkallë industriale mulli me çekiç designed for continuous operation in bulk material processing. Engineered for private labeling, it provides a consistent, reliable core for your branded crushing and grinding solutions.
Rrjedha e punës operative:
1. Furnizimi i kontrolluar: Materiali me shumicë futet nëpërmjet një sistemi të rregulluar të ushqimit (p.sh., ushqyes vibrues, screw conveyor) në dhomën e bluarjes.
2. Reduktimi i ndikimit: Hightipspeed hammers impact and shatter material against the durable breaker plate and chamber walls.
3. Klasifikimi i madhësisë: Processed material passes through a screen with specified aperture size, determining the final particle output.
4. Shkarkimi i kontrolluar: Sized material is conveyed away for the next stage of processing.
Fusha e Aplikimit: Ideal for secondary crushing and fine milling of aggregates, minerale (e butë deri në mesatare), minerale industriale, materialet e ricikluara (p.sh., xhami, elektronikë), dhe produkteve bujqësore. Not suitable for ultrafine milling (<100 rrjetë) without specialized air classification or for highly abrasive materials like silica sand without specific alloy configurations.
3. TIPARET THEMELORE
Balancimi dinamik i rotorit | Baza Teknike: Balancim dinamik i ndihmuar nga kompjuteri në RPM operative | Përfitimi Operacional: Minimizon dridhjet, zvogëlon stresin e mbajtjes, extends mechanical life | Ndikimi i ROI: Të dhënat në terren shfaqen deri në 40% longer bearing and shaft service life, duke reduktuar kostot e inventarit të pjesëve të këmbimit.
Veshje të segmentuara | Baza Teknike: Bolton, reversible liner plates made from AR400/500 steel | Përfitimi Operacional: Enables localized replacement of worn sections; reduces downtime for maintenance | Ndikimi i ROI: Cuts liner replacement time by an average of 65% compared to full chamber weld repair.
DualFunction Screen Cartridge System | Baza Teknike: Quickrelease clamp mechanism with integrated tensioning | Përfitimi Operacional: Allows rapid screen changeover (<15 minuta) and ensures uniform screen tension across full area | Ndikimi i ROI: Increases plant flexibility for product changes; improves screening efficiency by ~15%, boosting throughput.
HeavyDuty Spindle Assembly | Baza Teknike: Forged alloy steel shaft supported by oversized spherical roller bearings in split housings | Përfitimi Operacional: Withstands shock loads from uncrushables; enables easy bearing inspection/service without full rotor disassembly | Ndikimi i ROI: Mitigates risk of catastrophic failure from tramp metal; reduces planned maintenance labor hours by 30%.
AirAssist Discharge Configuration | Baza Teknike: Fluksi i rregulluar i ajrit përmes dhomës së bluarjes | Përfitimi Operacional: Lowers operating temperature, reduces mill horsepower demand per ton processed (horsepowerdraw improvement), prevents screen blinding in finegrind applications | Ndikimi i ROI: Kursimet e dokumentuara të energjisë së 812% on applicable materials; maintains consistent throughput.
Modular Hammer Design | Baza Teknike: Tungsten carbide tipped or throughhardened hammers mounted on locking rods | Përfitimi Operacional: Operators can rotate or replace individual hammers; multiple wear material options available per application | Ndikimi i ROI: Optimizes consumable cost per ton; extends intervals between full hammer set changes.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi standard i industrisë | This Private Label Hammer Mill Solution | Avantazhi i dokumentuar |
| : | : | : | : |
| Tonazhi për kWh (Soft Limestone) | 2225 tons/kWh @ 1/4" shkarkimi| 2831 tons/kWh @ 1/4" shkarkimi| +15% Efikasiteti i Energjisë |
| Veshin Part Life (Hammers Recycled Concrete) | 6,000 8,000 orët e funksionimit| 9,500 11,000 orët e funksionimit| +35% Jetë e zgjatur e shërbimit |
| Koha e ndryshimit të ekranit (Dual Operator) | 45 60 minuta| 10,000 orë| +33% Besueshmëria operacionale |
| Niveli i zhurmës në 1 Metër (dB(A))| Shpesh tejkalon 105 dB(A)| Engineered enclosure achieves <95 dB(A)| Përputhshmëri e përmirësuar e vendit të punës |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: Modelet e disponueshme nga 20 TPH deri në fund 250 TPH, në varësi të karakteristikave të materialit (dendësia e madhe, moisture content, fortësi).
Kërkesat për fuqi: Driven by motors from 150 HP të 1250 HP, configured for VFD or direct online starting based on grid capacity.
Specifikimet e materialit:
Disqet e rotorit: SAE 1045 Çeliku
Hammers/Pins/Tips: Multiple alloys available (H13 Tool Steel / Chrome White Iron / Tungsten Carbide)
Liners/Breaker Plates: AR400 / AR500 AbrasionResistant Steel
Boshti kryesor: AISI 4340 Forged Alloy Steel
Ndërtimi i Banesave: Mild steel plate with internal rib reinforcement.
Dimensionet fizike (Example Model HMB250): Gjatësia: ~ 4.2 m; Gjerësia:~ 2.8 m; Lartësia:~3.1m; Përafërsisht. Pesha e transportit:~18 metric tons.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C. Dusttight housing rated for operation in environments with particulate matter.
6. Skenarët e APLIKIMIT
Mineral Processing Plant – Limestone Grinding
Sfida: An aggregate producer needed consistent minus¼” feed for their asphalt plants but faced high energy costs and weekly downtime for hammer rotation on three older mills.
Zgjidhje: Implementation of two highefficiency private label hammer mills configured with tungsten carbidetipped hammers and airassist discharge.
Rezultatet: Achieved a documented reduction in specific energy consumption of 18%. Maintenance intervals extended from weekly to bimonthly rotations. Combined savings yielded an estimated payback period of under 14 muaj.
Ndërtimi & Impianti i riciklimit të mbetjeve nga prishja
Sfida: Unpredictable feed stock (containing rebar, druri) caused frequent jamming and rotor damage in standard hammer mills.
Zgjidhje: Installation of a heavyduty model featuring the forged shaft assembly with oversized bearings and a hydraulic opening housing system.
Rezultatet: The mill now processes mixed C&D waste with negligible unplanned stoppages. The ability to hydraulically open the housing has reduced service time after an uncrushable event by over two hours per incident.
7. KONSIDERATA TREGTARE
Our private label hammer mill program is structured for bulk order partners seeking longterm supply chain stability.
Nivelet e çmimeve: Based on annual volume commitment:
Niveli I (15 njësive): Standard commercial pricing.
Niveli II (615 njësive): Volume discount applied.
Niveli III (16+ njësive): Negotiated project pricing with dedicated production line scheduling.
Karakteristikat opsionale & Përshtatje: Additional cost options include:
Integrated metal detection/removal systems
Sensorë të avancuar të monitorimit të dridhjeve
Custom powdercoat finishes & branding packages
Specialized rotor configurations (swingtype vs rigid)
Paketat e Shërbimit:
Basic Warranty Package – Parts & labor coverage as standard.
Extended Support Plan – Includes annual inspection & dërgimi i pjesëve prioritare.
FullService Contract – Covers all scheduled maintenance & veshin pjesë.
Financing Options are available through partner institutions including equipment leasing structures or term loans tailored to capital expenditure cycles.
8. FAQ
Q1. How do I determine the correct model specification my application?
A comprehensive questionnaire covering your material analysis data desired throughput existing feed system power availability will be provided Our engineering team uses this data generate a performance specification sheet
Q2. Are these mills compatible existing conveyors dust collection systems?
Yes all models are designed standard inlet outlet flange connections can be adapted fit most existing infrastructure Dimensional drawings airflow requirements provided early design phase
Q3. What typical lead time bulk order ten units?
Lead times vary based configuration current production schedule Generally expect weeks firm order confirmation exworks Delivery terms negotiable
Q4. What included base warranty?
The standard warranty covers defects materials workmanship period months from commissioning date major components rotor assembly main bearings Extended warranties available
P5. Can you supply wear parts match our existing branded equipment?
Yes reverse engineering produce compatible highperformance wear parts hammers screens pins liners common OEM models often improved metallurgy
P6. Do you provide installation supervision commissioning support?
Factorytrained technicians available site supervise installation conduct operational training perform initial commissioning ensure design parameters met Additional daily rate plus expenses
P7. What aftersales technical support offered?
Clients receive dedicated contact our service department access technical documentation drawings video support Remote diagnostic assistance also available via connected sensor packages
