Etiketa Private 250 300tph Fabrika dërrmuese e gurëve e përballueshme

Private Label 250 300tph Stone Crushing Plant Affordable

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPING A po menaxhoni një operacion agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Sfidat e një 250300 tph stone crushing plant are often quantifiable: unpredictable feed material causing crusher stalls and costly downtime; excessive wear part consumption from inefficient crushing chambers; high energy costs per ton from poorly…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A po menaxhoni një operacion agregat në shkallë të mesme dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Sfidat e një 250300 tph stone crushing plant are often quantifiable: unpredictable feed material causing crusher stalls and costly downtime; excessive wear part consumption from inefficient crushing chambers; high energy costs per ton from poorly optimized circuits; dhe gradimi i paqëndrueshëm i produktit përfundimtar që çon në ngarkesa të refuzuara. Këto çështje ndikojnë drejtpërdrejt në linjën tuaj përfundimtare përmes prodhimit të humbur, puna e mirëmbajtjes, dhe fuqi e humbur.

Si arrini të besueshme, highvolume output without sacrificing operational flexibility or facing prohibitive capital expenditure? Is there a private label crushing plant solution that delivers OEMlevel performance at a more accessible investment point? The following analysis addresses these operational and commercial challenges directly.

2. PËRMBLEDHJE E PRODUKTIT

Ky produkt është i kompletuar, stacionare Private Label 250300tph Stone Crushing Plant designed for highvolume production of aggregates for road base, konkrete, and asphalt applications. It is engineered for primary contractors and aggregate producers requiring consistent output from hard rock (granit, bazalt) dhe materiale gërryese.

Rrjedha e punës operative:
1. Thërrmimi primar: Dump feed into a robust vibrating grizzly feeder which bypasses fines and directs oversize to a heavyduty jaw crusher for initial size reduction.
2. Thërrmimi sekondar & Shqyrtimi: The primary crushed material is conveyed to a largecapacity cone crusher for further reduction. A dedicated screen separates the product stream, routing oversized material back to the cone crusher (qark i mbyllur).
3. Formimi terciar (Fakultative): For premium shaped aggregates, an optional tertiary impact crusher can be integrated in closed circuit with additional screening decks.
4. Trajtimi i materialeve & Grumbullimi i rezervave: Multiple product conveyors transport sized fractions to designated stockpile lanes.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for dedicated quarry sites, large infrastructure projects with onsite aggregate needs, and established aggregate suppliers expanding capacity.
Kufizimet: Not designed for portable or skidmounted applications. Maximum feed size is determined by the primary jaw crusher model selected. Highly sticky or claybound materials may require prescreening/scalping not included in the base configuration.

3. TIPARET THEMELORE

Dizajni i bimëve modulare | Baza Teknike: E para-inxhinieruar, nënstruktura së bashku | Përfitimi Operacional: Redukton kohën e instalimit të sitit deri në 40% krahasuar me bimët e prodhuara në fushë. Allows for future circuit reconfiguration. | Ndikimi i ROI: Lower labor costs during commissioning and faster timetorevenue.

Ushqyes Grizzly vibrues HeavyDuty (VGFF VGF) | Baza Teknike: Kuvertë çeliku me qëndrueshmëri të lartë me shufra grizzly të rregullueshme | Përfitimi Operacional: Effectively scalp fines prior to primary crushing, reducing unnecessary wear on the jaw crusher and improving overall throughput efficiency. | Ndikimi i ROI: Extends jaw die life and reduces crusher power consumption by directing only oversize material into the crushing chamber.

Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Computermodeled cavity profiles in both jaw and cone crushers | Përfitimi Operacional: Maintains consistent reduction ratios and promotes interparticle crushing for improved product shape and higher yield of inspec product on the first pass. | Ndikimi i ROI: Increases overall plant efficiency (ton/kWh) dhe zvogëlon ngarkesën riqarkulluese, putting more capacity toward final product.

Grasimi i centralizuar & Sistemi i kontrollit PLC | Baza Teknike: Automated lubrication points feeding major bearings; programmable logic controller with touchscreen HMI | Përfitimi Operacional: Ensures critical components receive proper lubrication on timed cycles. Operators monitor amp draws, presionet, and temperatures from a single station for proactive maintenance. | Ndikimi i ROI: Minimizes risk of catastrophic bearing failure and associated downtime; lejon funksionimin me më pak personel.

Sistemi transportues me kapacitet të lartë | Baza Teknike: Channel frame construction, impactrated idlers at loading points, disqet me frekuencë të ndryshueshme (VFD-të) on key units | Përfitimi Operacional: Handles peak loads without spillage or belt mistracking. VFDs allow soft starts and speed matching to optimize material flow through the circuit. | Ndikimi i ROI: Reduces belt wear and maintenance stops; lowers inrush current demand for energy cost savings.

Integrimi i Sistemit të Shtypjes së Pluhurit | Baza Teknike: Strategically placed spray nozzles with solenoid valves tied to conveyor operation | Përfitimi Operacional: Effectively controls dust at transfer points and crusher feeds, improving site visibility and compliance with environmental regulations. | Ndikimi i ROI: Mitigates risk of work stoppages due to dust complaints and reduces cleanup labor costs.

4. PËRPARËSITË KONKURRETARE

5.SPECIFIKIMET TEKNIKE

Kapaciteti i projektuar: 250 300 ton në orë (tph) të agregatit të përfunduar, në varësi të fortësisë së materialit ushqimor (<200 Mpa recommended) and required product sizing.
Thërrmuesi kryesor: Thërrmuesi i nofullës Model JCE1303 / Hapja e furnizimit: 1300mm x 300mm / Madhësia maksimale e furnizimit: ~1000mm.
Thërrmues sekondar: SingleCylinder Hydraulic Cone Crusher Model SC660 / Madhësia maksimale e furnizimit: ~350mm.
Njësia e shqyrtimit: Ekran horizontal me tre kate / Zona totale e shqyrtimit >20 m2.
Kërkesat për fuqi: Total installed plant power approximately 650 750 kW / Primary supply voltage customizable per region.
Specifikimet kryesore të materialit: Struktura e kornizës kryesore e prodhuar nga çeliku Q345B / Highwear components manufactured from Mn18Cr2 or equivalent highchromium alloys.
Dimensionet fizike (Përafërsisht.): Gjatësia e përgjithshme (linear flow): ~85m / Gjerësia:~ 25 m / Max height:~ 15 m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C me lubrifikantë të përshtatshëm / Dust suppression system rated for effective operation in conditions up to 80% lagështia relative.

6\. Skenarët e APLIKIMIT

Quarry Expansion for Road Base Material

Sfida:A regional quarry needed to increase output from200 tphto280 tphto fulfill a major highway contract.The existing plant was unreliable,andOEMquotesfor anewturnkey solution exceeded budget.
Zgjidhje:The quarry optedfor this private label250300tph stone crushing plant configuredwithaheavydutyjawandhighperformancecone crusherfor producing Type1roadbaseandconcreteaggregates.
Rezultatet:Theplant achieved sustained throughputof290 tph.Field data showeda9%reductioninpowercostper toncomparedtotheold installation.Wearpartlifeon theconecrusherliners increasedbyapproximately15%,attributedtotheoptimizedchambergeometry.Theprojectwascompletedwithinbudgetandmetthecriticalsupplytimeline.

Integrated Plant for Construction Project

Sfida:A large dam construction project required an onsite aggregate production facilityto process locally sourced basalt.The main hurdles were limited setup time,a constrained site layout,andthe needfor three precisely graded products.
Zgjidhje:A modular configurationof this private labelcrushingplant was selected,includingspecificationsforthe tertiaryshapingcircuit.It was preassembledintomajormodulesoffsite.
Rezultatet:The modular design enabled mechanical installationin under6weeks.Productgradationconsistency metrigorous projectQA/QC standards,directly contributingtohighstrengthconcrete mixperformance.Theplant operatedfor thedurationofthe24monthprojectwithan average operational availabilityof94%.

Konsiderata Komerciale

Pricingforthebase private label250300tph stone crushing plantis structuredintocleartiersbasedon corecomponent selection:

Niveli 1(Konfigurimi i bazës):Përfshin pompuesin primar,VGF secondarycone,singletripledeckscreen,transportues bazë,andPLCcontrol.Pricedcompetitivelyforbudgetconsciousbuyersseekingreliablevolume production.

Niveli 2(Konfigurimi i përmirësuar):Upgradesincludeahigherefficiency conecrushermodel,VFDsonallmajor motors reinforcedbeltconveyors,andafull dustsuppressionsystem.Represents themostcommonselectionfor balancingperformanceandcost.

Karakteristikat Opsionale:Tertiaryimpactcrushermodule automatedmetal detectionandrejectionsystem advanceddustcollectionbaghouses remote monitoringtelematicspackage extendedwearpartpackagesinspecificalloys.

Paketat e Shërbimit:
BasicCommissioning&Trajnimi
ComprehensiveAnnualInspection&PartsKits
OnDemandTechnicalSupportviaRemoteDiagnostics

Opsionet e financimit:
Equipment leasingarrangementsareavailablethroughpartnerfinancial institutions typicallystructuredover36–60months.Fixedratefinancingcanbeexploredforqualified buyers.Largeprojectscanbeconsideredforprogressbasedpaymentmilestones.

FAQ

P:Whatis themaximumhardness(MohsorMpa)ofrockthisplant candependablyprocess?
A:Theplant designis optimizedformaterialswithacompressive strengthupto200Mpa(p.sh., granit,bazalt).For harder materials consultationis recommendedforspecificcomponent upgrades.

P:Canthefinalproductsizesbeadjustedeasilyandhowlongdoesittake?
A Yesproductsizeadjustmentismadeprimarilyviahydraulic setting adjustmentonthecone crushersandscreen deck changes Field dataindicatesachangeoverbetween two predefinedaggregatespecstypically takesa trainedcrewunder4hours

Q Howdoesthepricingcompare tomajorOEMbrands?
A Asaprivate labelsolutionofferedthroughestablishedindustrial equipment partnersyoucanexpectacapitalcostadvantageof15–25% fora comparablecapacityandfeature set Thiscomeswithoutcompromisingoncoreperformance specificationsormaterialquality Etiketa Private 250 300tph Fabrika dërrmuese e gurëve e përballueshme

Q Whatistheexpectedleadtimefromorderto delivery?
A Basedoncurrentproduction schedules standardconfigurationleadtimesare18–22weeks Exworks Specifictimelinesareconfirmeduponorder placement

Q ArewearpartsinterchangeablewithOEMcrushers?
A No Thisprivate labelcrushingplant utilizesproprietarydesignsinitskeycrushingchambers Wearpartsaredesignedforspecificperformance characteristicsandarenotdirectly interchangeablewithOEMbrands Guaranteedavailabilityandsupportareprovidedthroughourdistributionnetwork

Q Doesthisplant requireaspecializedfoundation?
A Yes detailedcivilengineeringdrawingsareprovidedforall majormachineloadpoints Standarddesigncallsfor reinforcedconcretefoundationspads Professional localcivilworkscontractorisrequired forexecution Etiketa Private 250 300tph Fabrika dërrmuese e gurëve e përballueshme

Q Whatleveloftrainingis providedfortheoperatingcrew?
A Ourstandardcommissioningpackageincludescomprehensiveonsite trainingfortheplant managerandoperators coveringnormaloperation startupshutdown routine maintenance diagnosticsandsafetyprocedures Documentationisincludedinmultiplelanguages

Etiketat: Etiketa Private 250 300tph Fabrika dërrmuese e gurëve e përballueshme