Premium Top Ten Stone Crusher Machine Supplier

Përshkrimi i shkurtër:

1. HAPJA E NGA PAINPOINT Po përshkallëzojnë kostot operacionale dhe kohën e paparashikueshme të joproduktive duke gërryer marzhet e përgjithshme të prodhimit? Për menaxherët e impianteve dhe specialistët e prokurimit, Sfidat kryesore në dërrmimin parësor shpesh përqendrohen në tre fusha kritike: excessive wear part consumption driving unsustainable perton costs, unplanned stoppages due to mechanical or electrical failures, dhe gradim jokonsistent i prodhimit që…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe specialistët e prokurimit, Sfidat kryesore në dërrmimin parësor shpesh përqendrohen në tre fusha kritike: excessive wear part consumption driving unsustainable perton costs, unplanned stoppages due to mechanical or electrical failures, dhe gradimi jo konsistent i prodhimit që pengon proceset e rrjedhës së poshtme. Each hour of crusher downtime can represent thousands in lost revenue and idle labor. Si të zgjidhni një polic primar të nofullës që jep jo vetëm fuqi të papërpunuar, por performanca e parashikueshme dhe zotërimi i kostos totale? The solution requires equipment engineered to address these specific pain points with robust design and intelligent features.

2. PËRMBLEDHJE E PRODUKTIT

The PEV Series Primary Jaw Crusher is a heavyduty, singletoggle machine designed for the first stage of reducing hard, abrasive quarry rock and mined ore. Rrjedha e punës e saj operative është ndërtuar për besueshmëri: (1) Material is fed into the deep, dhomë dërrmuese pa mbytje; (2) The aggressive elliptical motion of the jaw plate forces material at the top of the chamber, promoting rapid breakage and reducing slabby output; (3) The hydraulic adjustment system allows for quick closedside setting (CSS) changes to control product size; (4) The hydraulic toggle relief cylinder provides automatic protection against tramp metal; (5) Crushed material discharges with a consistent gradient to the downstream belt. This crusher is suited for stationary plant installations processing granite, bazalt, dhe xeherore abrazive, but is not typically recommended as a portable unit or for processing materials with high clay or moisture content without prior screening.

3. TIPARET THEMELORE

Kornizë e salduar e rëndë | Baza Teknike: Analiza e elementeve të fundme (FEA)optimized highgrade steel plate construction. | Përfitimi Operacional: Eliminates stress fractures under cyclical loading, ensuring longterm structural integrity in 24/7 operacionet. | Ndikimi i ROI: Extends crusher service life by decades, avoiding premature capital replacement.

Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Integrated dualacting hydraulic cylinders replace traditional mechanical shims. | Përfitimi Operacional: Enables remote CSS adjustment in minutes versus hours and provides automatic uncrushable material protection without breaking frames or toggle seats. | Ndikimi i ROI: Zvogëlon kohën e mirëmbajtjes deri në 70% for setting changes and prevents catastrophic damage events.

Dhoma e thellë dërrmuese simetrike | Baza Teknike: Optimized nip angle and long crushing stroke geometry. | Përfitimi Operacional: Rrit kapacitetin deri në 15% over comparable models and produces a more uniform product shape with fewer fines generation at the primary stage. | Ndikimi i ROI: Higher throughput maximizes plant yield per operating hour.

Premium Wear Plate Design | Baza Teknike: High manganese steel jaws with curved tooth profiles secured by wedgelock systems. | Përfitimi Operacional: Even wear distribution extends jaw life by 2030%, reduces frequency of rotation/changeouts, and maintains optimal cavity geometry longer. | Ndikimi i ROI: Lowers costperton for wear parts directly impacting operating expenditure.

Sistem i automatizuar i centralizuar i grasimit | Baza Teknike: Programmable lubricant injection to all major bearings via a single point. | Përfitimi Operacional: Ensures correct bearing lubrication without manual intervention, preventing dryrun failures in hardtoaccess points. | Ndikimi i ROI: Mitigates risk of bearing seizure—a leading cause of major unscheduled downtime—and reduces grease consumption.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e modelit & Kapaciteti: PEV96 to PEV150; Përçueshmëria nga 350 1,800 MTPH në varësi të materialit të ushqimit dhe vendosjes në anën e mbyllur.
Hapja e furnizimit: Ranges from 37” x 49” (940 x 1250 mm) to 60” x 79” (1500 x 2000 mm).
Kërkesat për fuqi: Motori kryesor polic nga 200 kW në 400 kW (275 HP të 535 HP), në varësi të madhësisë së modelit.
Specifikimet e materialit: Main frame constructed from ST523 hightensile steel; Jaw plates available in multiple grades of manganese steel (Mn14%, Mn18%, Mn22%) or optional tungsten carbide overlay for extreme abrasion.
Dimensionet fizike & Pesha: Weight ranges from approximately 48,500 £ (22,000 kg) deri në fund 176,000 £ (80,000 kg). Detailed foundation drawings are provided.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +40°C (4°F deri +104 °F). Mbulimi i pluhurit është standard; optional Arctic packages or hightemperature bearing greases are available.

6. Skenarët e APLIKIMIT

[Operacioni i gurores së granitit] Sfida:

A large granite quarry faced excessive wear costs on their previous primary jaw crusher, requiring jaw plate changes every 45 days at significant cost and production loss.

[Zgjidhje:]

Implementation of a PEV125 Primary Jaw Crusher equipped with premium Mn18% jaws and an automated greasing system. Premium Top Ten Stone Crusher Machine Supplier

[Rezultatet:]

Jaw plate service life increased to an average of 58 days between rotations (+29%), directly reducing annual wear part costs by $28,500 while increasing annual crusher availability by an estimated 120 orë.

[Fabrika e përpunimit të xeheve të hekurit] Sfida:

Unplanned stoppages due to tramp steel from haul truck beds caused costly toggle plate failures and subsequent damage to the pitman bearings on their existing crushers.

[Zgjidhje:]

Installation of two PEV110 Primary Jaw Crushers featuring integrated hydraulic toggle relief systems.

[Rezultatet:]

Në vitin e parë të funksionimit, six tramp metal events were automatically cleared within minutes via the hydraulic system without damage or stoppage beyond clearing time—preventing an estimated $15k$40k in repair costs per event compared to historical averages.

7. KONSIDERATA TREGTARE

Equipment pricing is structured into three tiers based on model size: Detyra standarde (1200 MTPH). Optional features that impact capital cost include:
Advanced automation packages integrating with plant SCADA.
Specialized wear liners for highly abrasive or corrosive feed materials.
Onboard chassis for semiportable configurations.
Service packages are offered as Bronze (Basic Parts Warranty), Argjendi (Extended Warranty + Inspektimet e planifikuara), ose Ari (Kontrata e mirëmbajtjes së shërbimit të plotë). Financing options through partner institutions include operating leases tailored to seasonal cash flow cycles or traditional capital loans with fixed rates over 3, 5, or 7year terms.

8. FAQ

Q1: Is this primary jaw crusher compatible with our existing secondary cone crusher setup?
po. The discharge gradation curve can be precisely tuned via the hydraulic CSS adjustment system to optimize feed size distribution for your specific secondary cone crushers, duke përmirësuar efikasitetin e përgjithshëm të qarkut.

Q2: What is the expected impact on our plant's overall energy consumption?
Field data shows that due its efficient drive train optimized kinematics design this primary jaw crusher can reduce specific energy consumption per ton processed by up 8%. This translates directly into lower operating costs especially under continuous operation conditions

Q3: Janë pjesë këmbimi lehtësisht të disponueshme globalisht?
A standardized inventory of critical wearing parts including jaw plates wedges toggle seats bearings is maintained at regional service centers worldwide ensuring lead times typically under 72 hours for urgent orders

Q4: What commercial terms are standard?
Standard terms are FOB manufacturing facility A 30% deposit upon order placement 60% prior shipment balance due upon delivery Payment via letter credit wire transfer are accepted

P5: How long does installation commissioning typically require?
For a complete stationary installation including foundation preparation mechanical erection electrical connection commissioning typically requires between 10 working days depending on site readiness Our project management team provides detailed schedule upfront

P6: Mund të jepni garanci për performancën?
Yes guaranteed minimum throughput capacity product gradation power consumption figures are provided as part technical proposal based your specific feed material analysis These form part contractual agreement

P7: What training provided for our operations maintenance staff?
Comprehensive training conducted onsite during commissioning covers safe operation routine maintenance procedures troubleshooting diagnostics Training manuals digital resources also supplied