Premium Stone Crusher Machine Affordable
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, sfidat kryesore në dërrmimin parësor shpesh përfshijnë:
Veshja e tepërt & Shpenzimet e Mirëmbajtjes: Frequent replacement of manganese wear parts due to improper crushing dynamics, leading to thousands in unbudgeted parts and labor.
Kohë joproduktive të paplanifikuara: Unplanned stoppages for clearing blockages or addressing mechanical failures, halting your entire downstream processing line.
Gradim i paqëndrueshëm i produktit: Fluctuations in feed material hardness or size causing offspec product, resulting in pile recrushing and wasted energy.
Konsumi i lartë i energjisë për ton: Inefficient crushing chambers and drive systems that draw maximum power without delivering proportional throughput.
Ngurtësia ndaj variacioneve të ushqimit: Equipment that cannot effectively handle occasional oversize or slightly wet material without risking significant operational disruption.
Pyetja qendrore bëhet: how can you secure robust, highcapacity primary crushing performance without the premium price tag and achieve a faster return on investment?
2. PËRMBLEDHJE E PRODUKTIT
The Premium Stone Crusher Machine represents a highefficiency, heavyduty jaw crusher engineered for primary reduction of hard rock, granit, bazalt, dhe betonit të ricikluar. Its design prioritizes mechanical simplicity and durability to deliver reliable firststage crushing.
Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh ushqimor (deri në dimensionet e specifikuara të hyrjes) depozitohet në ushqyesin vibrues të grizlit (opsionale), i cili anashkalon gjobat për të optimizuar ngarkimin e dhomës.
2. Cikli i dërrmimit: Materiali hyn në thellësi, nonchoking crushing chamber where a steep nip angle and aggressive linear stroke apply compressive force against a fixed jaw plate.
3. Shkarkimi: Crushed material exits at the bottom discharge point, with product size determined by the closedside setting (CSS) të thërrmuesit, readily adjustable via hydraulic or mechanical shim systems.
Fusha e Aplikimit: Ideale për impiantet e palëvizshme të guroreve, operacionet minerare në shkallë të gjerë, dhe lokacionet e projekteve të mëdha të infrastrukturës që kërkojnë konsistencë, hightonnage production of base materials (p.sh., 06”, 08” aggregate).
Kufizimet kryesore: Not designed for ultrafine grinding or as a tertiary crusher. Madhësia maksimale e furnizimit dhe kapaciteti kufizohen nga specifikimet e modelit. Performance with highly abrasive but noncompressive materials (p.sh., ranor të caktuar) may accelerate wear compared to compressive rock.
3. TIPARET THEMELORE
Ndërtimi i kornizës HeavyDuty | Baza Teknike: Analiza e elementeve të fundme (FEA) shpërndarje e optimizuar e stresit | Përfitimi Operacional: Eliminon plasaritjen e lodhjes së kornizës nën ngarkimin ciklik; ofron platformë të qëndrueshme për të gjithë komponentët | Ndikimi i ROI: Jetë e zgjatur strukturore përtej 15+ vite në funksionim normal, eliminimi i zëvendësimit të parakohshëm të kapitalit.
Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Kinematika e modeluar kompjuterike dhe dizajni i këndit të kapjes | Përfitimi Operacional: Promovon grimcimin ndërgrimcash për raport të përmirësuar të reduktimit; zvogëlon produktin e rrafshët; minimizes direct wear on jaw dies | Ndikimi i ROI: Deri në 15% higher throughput per kWh consumed based on field data; more uniform wear extends jaw plate life by an estimated 20%.
Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat tradicionale të ndërrimit mekanik | Përfitimi Operacional: Mundëson të sigurt, rapid clearing of blockages without manual intervention; allows remote adjustment of CSS for product control | Ndikimi i ROI: Reduces downtime from tramp metal events from hours to minutes; allows quick adaptation to changing product specs without stopping feed.
Flywheels me inerci të lartë & Bosht ekscentrik i fortë | Baza Teknike: Precisely calculated rotational mass to sustain momentum through the crushing stroke | Përfitimi Operacional: Zbut majat e kërkesës për energji, reducing cyclic load on the drive motor; ensures consistent crushing force even under variable loading | Ndikimi i ROI: Protects motor from burnout, lowers demand charges on power supply; enables use of standard highefficiency motors.
EasyAccess Maintenance Design | Baza Teknike: Modular component layout with dedicated service platforms (opsionale) | Përfitimi Operacional: All routine inspection points (toggle system, kushineta kushinetash) are accessible without major disassembly | Ndikimi i ROI: Reduces planned maintenance service time by approximately 30%, uljen e kostove të punës dhe rritjen e disponueshmërisë së impiantit.
Përfundimi i komponentit rezistent ndaj korrozionit | Baza Teknike: Industrialgrade protective coatings on internal frames and critical fasteners | Përfitimi Operacional: Protects against moisture and abrasive dust ingress in harsh environments | Ndikimi i ROI: Preserves asset value and resale potential; prevents corrosionrelated seizure of adjustment mechanisms.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë për Thërrmuesit e Krahasueshëm të Nofullave | Premium Stone Crusher Machine Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit)| ~ 92% (përfshirë. planifikuar & ndalesa të paplanifikuara) |>95% based on telemetry data from installed units| +3.3% Koha e prodhimit |
| Tonelata për MWh| 180 220 tons/MWh for hard granite| 235 250 tons/MWh demonstrated in field trials| +10% Mesatar. Efikasiteti i Energjisë |
| Veshin Part Life (Pllakat e nofullës)| Shumë e ndryshueshme; mesatare. 120k tons in abrasive rock| Consistent achievement of 140k+ tons in same material| +16% Mesatar. Jeta e shërbimit |
| Koha e rregullimit të CSS| 12 orë (mechanical shim system)| <15 minuta (sistemi standard hidraulik)| ~85% Faster Adjustment |
| Noise Emission at 1m| Në mënyrë tipike 108112 dB(A)| Rrethime të inxhinieruara & damping achieve ≤105 dB(A)| ~37 dB(A) Reduktimi |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i gamës së modelit: Nga 350 MTPH për 1,200 MTPH, depending on feed material density and crushability index.
Hapja e furnizimit: Sizes from 900mm x 600mm up to 1,300mm x 1,000mm.
Kërkesa për fuqi: Driven by standard TEFC electric motors ranging from 75 kW në 160 kW. Motor starter not included.
Specifikimet e materialit: Kornizë çeliku e prodhuar me qëndrueshmëri të lartë (ASTM A36). Highgrade cast steel swing jaw body. Nofulla e çelikut mangan vdes (14% /18% opsionale). Forged alloy steel eccentric shaft with precisionmachined bearings.
Dimensionet fizike (Modeli tipik): Përafërsisht. Gjatësia: ~ 7 m; Gjerësia: ~ 3 m; Lartësia: ~ 3 m (duke përjashtuar ushqyesin & transportues shkarkimi).
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dust seals rated for IP66 protection against particulate ingress.
_(MTPH = Metric Tons Per Hour)_
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida: A southeastern US quarry needed to increase primary capacity by 40% but faced space constraints and a limited capital budget for foundational work.
Zgjidhje: Implementation of a single highcapacity Premium Stone Crusher Machine with a deepchamber configuration replaced two older units.
Rezultatet: Achieved required throughput increase within existing footprint. Energy consumption per ton dropped by an estimated $0.$12/ton due to higher efficiency plantwide availability increased by $4$%.
Major Highway Infrastructure Contractor
Sfida: Onsite crushing of excavated rock was plagued by frequent uncrushable material (rebar remnants), causing daily downtime for manual clearing on their previous crusher.
Zgjidhje: Deployment of the Premium Stone Crusher Machine equipped with the automatic hydraulic toggle release system.
Rezultatet: Blockage clearance events were resolved remotely in under two minutes versus an average of $90$ minutes previously Project completed ahead schedule saving an estimated three weeks of idle equipment labor costs
Aggregate Producer Processing Variable Feed
Challenge Fluctuations between hard river gravel soft limestone were causing rapid uneven wear on jaw plates leading unpredictable maintenance cycles
Solution Installation was paired with operator training regular CSS adjustments via hydraulic system match feed characteristics
Results Achieved more consistent product gradation across material types extended average wear part life by documented reduced annual consumables spend
7 KONSIDERATA TREGTARE
Pricing is structured across three core tiers based on capacity size support package inclusion
Base Equipment Tier Includes crusher motor v belts basic tool kit lubrication system factory commissioning Field installation not included
Production Ready Tier Adds integrated motor starter control panel pre fabricated maintenance platforms one year parts warranty excluding wear items
Premium Service Tier Encompasses full plant design support extended five year structural warranty optional financing lease arrangements through partner institutions
Optional Features Vibrating Grizzly Feeder VGF Automatic Lubrication System ALC Dust Suppression Spray System Rock Breaker Mounting Package Telematics Remote Monitoring Module
Service Packages Available Annual Inspection Contracts Critical Spares Kits On Site Technician Training Programs Turnkey Installation Project Management
8 FAQ
What is the lead time delivery typical order Lead times range from weeks depending model complexity current production schedule confirmed upon order placement
Can this crusher be integrated into my existing plant conveyor system Yes standard discharge heights belt widths are designed common industry layouts Engineering drawings provided facilitate integration planning your contractors
How does warranty coverage work The standard warranty covers manufacturing defects major structural components years Wear parts jaw plates liners are consumable items covered separate wear part guarantee programs specific conditions
What training provided operators maintenance staff Comprehensive operational manuals video guides included We recommend minimum two day site technician training course covers safe operation routine maintenance troubleshooting procedures available purchase
Are financing options available Yes we work several equipment finance companies offer competitive lease rental purchase plans tailored cash flow requirements typical terms range months
