Premium Stone Crusher Machine
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, faza parësore e shtypjes është shpesh burimi i pengesave kritike. Common challenges with traditional primary crushers include:
Koha e tepërt joproduktive për mirëmbajtje: Ndryshimet e shpeshta të astarit dhe riparimet e paplanifikuara ndalojnë të gjithë linjën tuaj të përpunimit, kushton mijëra në orë në prodhim të humbur.
Kostot e larta të pjesëve të veshjes: The abrasive nature of feed material leads to rapid deterioration of crusher jaws or mantles, resulting in unsustainable consumables expenditure.
Gradim jo konsistent i prodhimit: Fluctuations in feed size or hardness cause product variability, complicating downstream processing and risking specification noncompliance.
Cenueshmëria ndaj ndotjes: Metali i trap ose materiali i pakthyeshëm që hyn në dhomë mund të shkaktojë dëme katastrofike, leading to severe mechanical failure.
Kufizimet e konfigurimit të ngurtë: Fixed crushers lack mobility, forcing costly haulage of raw material and limiting operational flexibility across a site.
How do you select a primary crusher that delivers not just high tonnage, por kosto të parashikueshme operative, superior availability, and adaptability to changing project demands? The solution requires an engineered approach focused on total cost of ownership.
2. PËRMBLEDHJE E PRODUKTIT
The Premium Stone Crusher Machine is a heavyduty, trackmounted mobile jaw crusher engineered for highvolume primary crushing in quarrying, minierave, dhe aplikimet për prishje. Është projektuar për të përpunuar gurë të fortë, beton i ricikluar, and abrasive natural stone directly at the source.
Rrjedha e punës operative:
1. Feed & Para Ekrani: Raw material is loaded into the integrated hopper. An independent prescreen removes fines prior to crushing, rritjen e efikasitetit dhe reduktimin e konsumit.
2. Thërrmimi primar: Një e fortë, hydraulically adjustable jaw crusher reduces feed material to a predefined size. Advanced kinematics ensure high reduction ratios.
3. !Bypass & Shkarkimi: Crushed material is conveyed to the main stockpile. Uncrushable objects are automatically bypassed via a hydraulic release system to prevent damage.
4. Lëvizshmëria & Konfigurimi: The unit moves between sites or feeding points via its trackmounted chassis, achieving full operational status in under 30 minuta.
Fusha e Aplikimit & Kufizimet:
Ideale për: Primary reduction of granite, bazalt, gur gëlqeror; processing of demolition concrete; largescale quarry runofmine material.
Kufizimet: Nuk është projektuar për bluarje ultrafine ose si një polic terciar i pavarur. Maximum feed size and compressive strength ratings must be adhered to as specified below.
3. TIPARET THEMELORE
Direct Drive Crusher | Baza Teknike: Hightorque motor directly coupled to crusher drive shaft via fluid coupling | Përfitimi Operacional: Eliminon rrëshqitjen dhe mirëmbajtjen e rripit V; provides constant cavity level for consistent product shape | Ndikimi i ROI: Reduces power transmission losses by up to 8% and eliminates belt replacement costs.
Hydraulic Gap Adjustment (HGA) | Baza Teknike: Wedgebased jaw setting adjustment controlled via central hydraulic system | Përfitimi Operacional: Allows operators to change product gradation in minutes without manual shim changes | Ndikimi i ROI: Minimizes noncrushing time for adjustments by over 90%, maximizing utilization.
Ushqyes HeavyDuty & Para Ekrani | Baza Teknike: Independent doubledeck vibrating prescreen with bypass chute | Përfitimi Operacional: Removes fines and sand prior to crushing chamber, reducing wear on jaw dies by up to 30% | Ndikimi i ROI: Extends wear part life significantly, directly lowering costpertonne.
Automatic Central Lubrication | Baza Teknike: Programmable greasing system for all major crusher bearings | Përfitimi Operacional: Ensures optimal bearing lubrication under all operating conditions without manual intervention | Ndikimi i ROI: Parandalon dështimin e parakohshëm të kushinetës; field data shows a correlated 40% reduction in related unscheduled downtime.
Reinforced MonoBlock Main Frame | Baza Teknike: Singlepiece welded steel frame with reinforced stress zones from Finite Element Analysis (FEA) modelimi | Përfitimi Operacional: Provides exceptional durability against shock loads and fatigue over longterm operation | Ndikimi i ROI: Ensures structural integrity over the machine’s lifespan, duke mbrojtur investimin tuaj kapital.
Sistemi inteligjent i kontrollit të procesit (IPCS) | Baza Teknike: PLCbased system monitoring load, presioni, temperatura, and feed rate | Përfitimi Operacional: Automatically regulates feeder speed for optimal cavity fill and protects against overloads; provides diagnostic data for preventative maintenance planning| Ndikimi i ROI: Optimizes throughput by an average of 12% while providing actionable data to plan maintenance shutdowns.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Polic i nofullës celulare) | Premium Stone Crusher Machine Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~8588% (I planifikuar & Kohë joproduktive të paplanifikuara) |>92% (Based on Telematics Data) |>5% Përmirësimi |
| Kostoja për ton (Veshni pjesë)| E ndryshueshme; High with abrasive feed| Guaranteed Maximum Cost per Tonne Program Available| Deri në 25% Reduction Possible|
| Fuel Consumption per 100t Crushed| Dependent on load cycles & settings| IPCSdriven Eco Mode optimizes engine RPM vs. demand| E dokumentuar 1520% Reduktimi|
| Konfigurimi / Koha e zhvendosjes| 4590 minutes with crane/leveling| Integrated hydraulic systems & track mobility|50% Më shpejt|
| Emetimi i zhurmës në distancën 10 m| ~110115 dB(A)| Acoustic encapsulation & direct drive design|<105 dB(A); Improved Compliance|
5. SPECIFIKIMET TEKNIKE
Lloji i Thërrmuesit: Polic i vetëm i nofullës celulare
Hapja e furnizimit: 1,100mm x 700 mm
Gama e Kapacitetit: Deri në 350 ton në orë (varet nga materiali i ushqimit dhe vendosja anësore e mbyllur)
Engine Power Tier: Faza V/Shteti 4 Final compliant diesel engine rated at 248 kW
Sistemi i drejtimit: Direct hydrostatic drive with electronic control
Transportuesi kryesor: Belt width 1,000mm; discharge height 3.6m (i rregullueshëm në mënyrë hidraulike)
Opsionet e materialit të nofullës: Çeliku standard i manganit (18%), Çeliku i manganit premium (22%), Quenched Alloy Steel for specific abrasion resistance
Pesha operative: Përafërsisht 45 ton
Dimensionet e transportit (LxWxH): ~14m x ~2.8m x ~3.6m
Gama e temperaturës së funksionimit: 25°C to +45°C with standard configuration
6. Skenarët e APLIKIMIT
Granite Quarry Expansion Project Challenge:
A large granite quarry needed to increase primary output by 25% without expanding their fixed plant footprint or increasing haul truck fleet cycles due to distance from the new face.
Zgjidhje:
Two Premium Stone Crusher Machines were deployed in a relay configuration at the new extraction zone.
Rezultatet:
The mobile units processed runofquarry stone closer to the face.The reduced haul distance lowered fuel costs by18%. Combined throughput increased by28%, meeting expansion targets without modifying the fixed secondary plant.
Major Infrastructure Demolition & Recycling Challenge:
A contractor for a highway bridge demolition project faced strict site space constraints,a mandate for70% onsite recycling of concrete,and an aggressive timeline.Previous methods involved multiple machinesandoffsite hauling.
Zgjidhje:
A single Premium Stone Crusher Machine with an optional magnetic separator was positioned onsite.It processed demolished concrete directly,fed by an excavator.
Rezultatet:
The machine produced spec base material continuously.Achieved85% onsite direct reuse of crushed material.Eliminated over200 truckloads of offsite haulage,saving significant costandaccelerating project completionby three weeks.
7.KONSIDERATA TREGTARE
Our commercial model is structured around providing clarityandlongterm predictabilityfor your operations:
Nivelet e çmimeve
Base Equipment Configuration:The turnkeymobile jawcrusheroperatorreadyas specified above includes standard features like IPCS,HGA,and automatic lubrication.Premium Configuration Package(Rekomanduar):Includes extended warranty,the hydraulic side conveyor(for reject separation),and upgraded dust suppression system.ApplicationSpecific Package:Customizedwith options like harder jaw die alloys,a prescreen mesh kitfor specific sizing,and enhanced guarding packagesfor extreme climates.
Shërbimi&Support Packages
Platinum Care Plan:A comprehensive fixedcost annual coveragethat includes all scheduled maintenance,inspektimet,wear part replacements(excluding liners),and priority field service response.Gold Support Plan:Covers all scheduled maintenanceandprovides discounted rateson laborandparts.Basic Warranty:The standard24month/3，000hour warrantyon major componentsand12month coverageon other parts。
Opsionet e financimit
We offer several commercial pathways includingstraight capital purchase，marrëveshjet e qirasë operative(Opex model)，orflexible rentaltoown programs tailoredto project duration.Financing can often bundlethe initial service package。
8.FAQ
P:Whatis themaximum recommended compressive strengthof feedmaterialforthePremiumStoneCrusherMachine?
A:Thecrusheris engineeredto processmaterialwitha maximumcompressive strengthof400 MPa.This coversmostigneous rock(p.sh., granit,bazalt)andreinforcedconcrete。For materials exceedingthis，consult ourengineeringteamfora specific assessment。
P：Howdoestheguaranteedcostpertonneprogramforwearparts work?
A：Thisoptional programprovidesa fixedmaximumcostforjawdiescheekplatesbasedonyour specificfeedmaterialanalysisoveran agreedperiodor tonnagevolume。It converts variableconsumablecostsintoa predictableoperatingexpense，simplifyingbudgeting。
P：Can thisunit integratewithourexistingmobile screeningplant？
A：po。Thedischarge conveyorheightis hydraulicallyadjustable，anda radio remotecontrolis availableasan optionto allowprecise coordinationbetweenthefeedingexcavator，thecrushera driverlessconveyorto yourscreen。Standarddischarge heightsarecompatiblewithmostmobile screeningunits。
P：Whattrainingis providedforouroperatorsandmaintenanceteam？
A：Every deliveryincludesa comprehensive twodayonsitetrainingprogram conductedbyafield serviceengineer。It coverssafeoperation，kontrollet e përditshme，basic troubleshootingusingtheIPCSinterface，andproperproceduresforjaw gap adjustment。Additional trainingmodulesareavailable。
P：Whatisthetypicalleadtimefromorderto commissioning？
A：Forstandardconfigurations，leadtimesaveragebetween1216weeksdependingon currentproductioncycles。We provideadetailedprojectplanuponorderconfirmationto alignwithyourproject schedule。Expressoptionsmaybe available。
P：Arethereany environmentalpermittingadvantages tothedesign？
A：Themachinefeaturesa standardenclosedengine compartmentwithparticulatefilteranda diesel oxidation catalyst(DOC)。Thedirectdrivesystemreducesnoise emissionssignificantly comparedtobeltdrivencrushers whichcan simplifylocalpermittingrequirementsforsound levelsin manyregions。
P：Howisthe machine'sperformance monitoredpostsale？
A：TheIntelligentProcessControlSystem(IPCS)can beoptionally equippedwithtelematics thatprovideauthorizedpersonnelsecureaccessto keyperformance dataincludingtonnagefuel consumptionoperatinghoursandalarmhistories Thisenablespredictivemaintenanceplanning
