Premium Jc5000 Jaw Crusher Private Label Manufacturer
1. HAPJE NGA PIKA E DIKIMIT
Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet e projektit tuaj? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, Thërrmimi primar është një pengesë kritike ku dështimet kalojnë në vonesa të kushtueshme. Sfidat e zakonshme përfshijnë:
Veshja e tepërt & Spare Parts Costs: Premature failure of jaw dies and components due to poor material selection or design, duke çuar në të shpeshta, expensive changeouts and parts inventory burdens.
Kohë joproduktive të paplanifikuara: Unplanned stoppages from mechanical failures or blockages disrupt the entire downstream process, kushton mijëra në orë në prodhim të humbur.
Produkt i paqëndrueshëm & Forma e produktit: Fluctuations in feed material cause capacity drops and poor product gradation, impacting secondary crusher efficiency and final product specification.
Konsumi i lartë i energjisë: Inefficient crushing chambers and drive systems result in disproportionate power draw per ton of material processed.
Ngurtësia & Çështjet e fondacionit: Equipment vibration and dynamic forces necessitate overengineered, costly foundations and can lead to longterm structural fatigue.
Si të zgjidhni një polic kryesor që ofron performancë të parashikueshme, minimizon koston totale të pronësisë, and provides the structural integrity for decades of service? The solution requires engineering focused on durability, efikasiteti, dhe thjeshtësia operative.
2. PËRMBLEDHJE E PRODUKTIT
Premium JC5000 është një punë e rëndë, polic me nofulla të vetme, i krijuar për shtypje parësore me kapacitet të lartë në miniera të kërkuara, gurore, dhe aplikime ndërtimi në shkallë të gjerë. Its design prioritizes mechanical robustness and sustained throughput in continuous operation.
Rrjedha e punës operative:
1. Marrja e ushqimit: Material i madh minierash ose guroresh (deri në 1300 mm) drejtohet në thellësi, dhomë dërrmuese pa mbytje.
2. Veprimi dërrmues: Një volant me inerci të lartë drejton një lëvizje agresive eliptike në nofullën e lëvizshme, duke aplikuar forcë të fortë shtypëse për të reduktuar materialin.
3. Shkarkimi & Pastrimi: The optimized discharge setting allows crushed material to exit freely without restriction, while the hydraulic toggle system provides instant unblocking capability.
4. Përcjellja e produktit: Sized product is discharged onto the primary conveyor for transport to the next stage of processing.
Fusha e Aplikimit: Ideale për hard rock (granit, bazalt), mineral hekuri, dhe agregatet abrazive. Suitable for stationary plants and large mobile tracked setups.
Kufizimet: Not designed for recycling applications with high levels of rebar or tramp metal without appropriate prescreening protection. Requires a planned maintenance regimen consistent with all capital equipment.
3. TIPARET THEMELORE
Asambleja e mbajtësve të rulit HeavyDuty | Baza Teknike: Spherical selfaligning roller bearings on both eccentric shaft and swing jaw | Përfitimi Operacional: Handles high radial and thrust loads with minimal friction; supports sustained high horsepower input | Ndikimi i ROI: Proven bearing life exceeding 24,000 hours reduces replacement frequency by an estimated 40% versus standard bearings.
Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Integrated hydraulic cylinder replaces conventional mechanical toggle plates | Përfitimi Operacional: Enables remote adjustment of crusher setting for product size changes and provides safe, rapid clearing of stalled chambers | Ndikimi i ROI: Reduces downtime for clearing blockages from hours to minutes; eliminates manual shim adjustments.
Bosht ekscentrik i falsifikuar & Robust Frame | Baza Teknike: Highstrength alloy steel shaft; stressrelieved fabricated steel frame with reinforced ribs | Përfitimi Operacional: Withstands peak shock loads from uncrushable material; maintains alignment under maximum load conditions | Ndikimi i ROI: Eliminon rrezikun e dështimit katastrofik të boshtit; foundation costs can be reduced by up to 15% due to superior dynamic stability.
Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Computermodeled kinematics ensure steep nip angle and deep vertical chamber profile | Përfitimi Operacional: Promotes aggressive bite and efficient reduction throughout the cycle; minimizes bridging and enhances throughput per stroke | Ndikimi i ROI: Të dhënat në terren tregojnë një konsistencë 812% increase in tons per hour compared to previousgeneration designs with equivalent power.
EasyMaintenance Design Philosophy | Baza Teknike: Symmetrical frame design allows reversible mounting of jaw dies; accessible grease lines and centralized lube points | Përfitimi Operacional: Extends wear part life by utilizing both ends of jaw dies; simplifies routine servicing tasks for technicians | Ndikimi i ROI: Reduces liner inventory requirements; cuts planned maintenance time by an estimated 30%.
Flywheels me inerci të lartë | Baza Teknike: Precisely balanced heavyduty flywheels store kinetic energy during each cycle | Përfitimi Operacional: Smoothes out power demand peaks, ensuring consistent crushing force even under variable feed conditions | Ndikimi i ROI: Protects drive components from shock loads; contributes to lower overall specific energy consumption (kWh/ton).
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Klasa e krahasueshme) | Zgjidhje Premium JC5000 | Avantazhi (% përmirësim) |
|||||
| Nofulla Die Jeta (Shkëmb gërryes)| ~ 450,000 MT | Deri në 600,000 MT | +33% |
| Disponueshmëria (Koha e funksionimit %) | 9092% | Në mënyrë të vazhdueshme më lart 95% | +35% |
| Konsumi specifik i energjisë | ~0.85 kWh/ton | As low as 0.78 kWh/ton | 8% |
| Throughput @ CSS 200mm | ~750 MT/h | ~850 MT/h | +13% |
| Major Bearing Service Life | ~18,000 hours | >24,000 orë | +33% |
5. SPECIFIKIMET TEKNIKE
Hapja e furnizimit: 1300mm x 1000 mm (51" x 40")
Madhësia maksimale e furnizimit: Up to 1100mm (43")
Gama e cilësimeve anësore të mbyllura: 150 300mm (6" 12")
Gama e Kapacitetit (Ndryshon sipas materialit & CSS): Deri në 1100 MTPH
Kërkesa e fuqisë së makinës: 200 kW / Opsionet deri në kW të disponueshme
Pesha totale (Vetëm polic): Approximately kg
Specifikimet kryesore të materialit: Forged EN24/S155Cr3 Eccentric Shaft; HighStrength Fabricated Steel Main Frame; Manganese Steel Jaw Dies (14%,18%,22% në dispozicion).
Gama e temperaturës së funksionimit: 20°C deri +45 °C (4°F deri +113 °F) me lubrifikantë të përshtatshëm.
6. Skenarët e APLIKIMIT
Hard Rock Quarry Expansion – Australia
Sfida: A granite quarry needed to increase primary circuit throughput by over % but was constrained by existing foundation limits and high wear costs on their legacy crusher.
Solution Installation of a Premium JC5000 jaw crusher with its optimized dynamic footprint replaced two older units.
Rezultatet e arritura a % increase in base layer production while reducing specific liner cost per ton by %. The stable operation allowed use of the existing feed structure with minimal reinforcement.
Iron Ore Primary Crushing – West Africa
Challenge Severe abrasion causing swing jaw bearing failures every months at a remote site logistics nightmare), coupled with excessive energy costs.
Solution Deployment of the JC5000 with its heavyduty roller bearing assembly optimized chamber geometry
Results Bearing service life extended beyond months eliminating two major changeouts per year Plant energy monitoring showed a % reduction in specific power consumption translating directly lower diesel generator fuel costs
7 KONSIDERATA TREGTARE
The Premium JC5000 is offered as capital equipment within established global pricing tiers based on final configuration
Base Configuration Includes crusher motor motor mounts flywheel guards basic tool kit Optional Features Hydraulic setting adjustment package automated grease lubrication system wear monitoring sensors various manganese steel grades special protective coatings
Service Packages Tiered offerings from basic commissioning supervision comprehensive multiyear planned maintenance agreements including parts kits financing Options Available through partnered financial institutions covering leasetoown operating leases traditional purchase structures tailored project finance
8 FAQ
Cilat janë kërkesat e themelit për JC5000?
Detailed dynamic load drawings are provided Our design distributes forces effectively but a sitespecific civil engineering review is mandatory We supply all necessary interface data
Can this crusher handle very wet sticky material?
While capable modifications like steeper nip angles specific liner profiles can be specified However highly claybound material may require prescreening scalping for optimal performance
What is the expected delivery lead time?
Standard configurations typically have lead time between weeks subject current order book confirmation Customized builds require additional engineering time
Do you provide wear parts after purchase?
Yes we maintain full OEM spare parts support including genuine manganese dies bearings other critical components ensuring original performance specifications are maintained
Is operator training included?
Comprehensive onsite training covering operation daily checks routine maintenance troubleshooting is included standard commissioning package
What warranty applies?
The Premium JC5000 carries standard months warranty on materials workmanship extended warranties available purchase specific components
