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1. PAINPOINT DRIVEN OPENING Are your brick production margins being compressed by inconsistent quality, varësia e lartë e punës, dhe joproduktive të tepërta? Commercial operators face tangible costs: manual handling leading to a 515% breakage rate, inconsistent mixing causing batch rejections, and the financial drain of maintaining outdated, unreliable equipment. Your plant’s profitability hinges on steady output and…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are your brick production margins being compressed by inconsistent quality, varësia e lartë e punës, dhe joproduktive të tepërta? Commercial operators face tangible costs: manual handling leading to a 515% breakage rate, inconsistent mixing causing batch rejections, and the financial drain of maintaining outdated, unreliable equipment. Your plant’s profitability hinges on steady output and predictable operational costs. How do you increase daily production counts without expanding your workforce? Can you reduce energy consumption per thousand bricks while improving final product strength? Is your current setup flexible enough to meet changing market demands for different brick types and sizes? These are the operational challenges that define modern clay brick manufacturing.

2. PËRMBLEDHJE E PRODUKTIT

This content details our range of premium, yet affordable, automated stationary brick making machines. These are heavyduty industrial systems designed for continuous, highvolume production of fired clay bricks (të ngurta, perforated, zgavër). Rrjedha e punës operacionale është projektuar për ndërhyrje minimale:
1. Furnizimi i automatizuar: Prepared clay is conveyed uniformly into the machine’s feed hopper.
2. HighPressure Extrusion & Prerja: A twinstage auger system compacts and deairs the clay before extrusion through a solid die; an automatic wirecut system slices the column into precise green bricks.
3. Automated Palletizing & Transferimi: Green bricks are systematically placed onto setting carts or pallets for transport to the drying chamber.

Fusha e Aplikimit: Ideal for established brick yards targeting production from 20,000 te 100,000+ bricks per day shift. Suitable for a variety of plastic clays.
Kufizimet: Requires a consistent feed of properly prepared clay (adequate crushing, përzierjen, and tempering). Not designed for onsite mobile construction projects or for nonplastic soils without binder additives.

3. TIPARET THEMELORE

Vacuum DeAiring System | Baza Teknike: Highefficiency vacuum pump creating >95% vacuum in the extrusion chamber | Përfitimi Operacional: Largon xhepat e ajrit nga trupi prej balte, significantly reducing laminations and cracks during drying and firing | Ndikimi i ROI: Field data shows a reduction in firing losses by up to 8%, directly improving yield per ton of raw material.

Hardened Alloy Steel Auger & Astar | Baza Teknike: Wearresistant chromium alloy components with hardened flight edges | Përfitimi Operacional: Maintains precise extrusion pressure over extended periods, reducing wearrelated downtime and output consistency drift | Ndikimi i ROI: Extends service life by approximately 40% compared to standard carbon steel, lowering longterm parts replacement costs.

Ngasja me frekuencë të ndryshueshme (VFD) Kontrolli | Baza Teknike: Precision motor control via programmable logic controller (PLC) | Përfitimi Operacional: Allows operators to finetune extrusion speed and torque based on clay plasticity, optimizing output quality and preventing machine jamming | Ndikimi i ROI: Reduces energy consumption by matching power draw to load requirements and minimizes scrap from suboptimal settings.

QuickChange Die & Mouthpiece Assembly | Baza Teknike: Standardized bolting system with alignment pins | Përfitimi Operacional: Enifies changeover between different brick profiles (p.sh., from solid to perforated) në nën 45 minuta | Ndikimi i ROI: Increases plant flexibility and reduces nonproductive time during product changeovers by an average of 60%, allowing responsive fulfillment of diverse orders.

Sistemi i centralizuar i vajosjes së yndyrës | Baza Teknike: Automated pump delivering lubricant to all critical bearing points on a timed cycle | Përfitimi Operacional: Ensures consistent lubrication under highload conditions, preventing premature bearing failure and unplanned stops | Ndikimi i ROI: Testimi i industrisë tregon a 30% zvogëlimi i prishjeve të lidhura me kushinetat, enhancing overall equipment availability.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Kapaciteti prodhues: Modele të konfigurueshme nga 12,000 deri në fund 36,000 tulla standarde në orë.
Kërkesat për fuqi: Main extruder motor from 90 kW në 160 kW (në varësi të modelit); total connected load includes vacuum pump (~15 kW) dhe sistemet e transportuesit.
Specifikimet e materialit: Accepts clay with plasticity index (Atterberg Limits) suitable for extrusion; maximum feed particle size ≤8mm.
Dimensionet fizike: Typical footprint ranges from L12m x W4m x H3m (for core unit).
Gama e funksionimit të mjedisit: Designed for ambient temperatures of 10°C to +45°C with appropriate weather protection; requires a stable, level concrete foundation.

6. Skenarët e APLIKIMIT

MediumSized Brick Yard Expansion

Sfida: A familyowned yard needed to double its daily output without doubling its labor force or incurring prohibitive capital expense. Their existing manual machine caused high waste and could not meet new contract volumes.
Zgjidhje: Implementation of a midrange premium affordable brick making machine with automated palletizing and VFD control.
Rezultatet: Output increased from 40k to over 75k bricks per shift with only two additional personnel. Clay waste reduced by an estimated ₹7 lakh annually due to lower breakage and consistent extrusion. Makineri Premium për prodhimin e tullave të përballueshme

Contractor Supplying Large Infrastructure Project

Sfida: An engineering contractor secured a project requiring specific perforated bricks on a tight timeline but lacked specialized equipment.
Zgjidhje: Procurement of a premium affordable brick making machine equipped with quickchange die systems for both solid and perforated profiles.
Rezultatet: The contractor established an onsite plant meeting all project specifications. The rapid changeover capability allowed production shifts between project phases without delay, ensuring justintime supply.

7. KONSIDERATA TREGTARE

Nivelet e çmimeve: Our range is structured around core output capacity.
EntryLevel System (up to ~15k bricks/hour): Focused on core reliability.
MidRange System (~20k25k bricks/hour): Includes VFD control & automatizimi bazë.
HighCapacity System (~30k+ bricks/hour): Fullfeatured with advanced PLC automation and telemetry options.
Karakteristikat opsionale: Upgrades include remote monitoring packages, specialized alloy wear parts packages for abrasive clays, or integrated autostacking systems.
Paketat e Shërbimit: Choose from annual preventive maintenance contracts offering guaranteed response times or payperservice technical support plans tailored based on expected annual operating hours.
Opsionet e financimit: We work with partner financial institutions to offer equipment leasing structures or term loans designed around seasonal cash flow patterns common in construction materials manufacturing.

8. FAQ

1. Is this machinery compatible with our existing clay preparation plant?
Yes provided your pug mill can deliver adequately tempered clay at a consistent rate matching the chosen machine's intake capacity specifications require verification during technical consultation

2 Cili është afati kohor tipik i vënies në punë të instalimit?
From delivery site preparation permitting foundation work mechanical installation electrical connection dry testing process commissioning typically requires four weeks depending on local conditions

3 How does this solution impact our overall plant energy costs?
The VFD technology reduces peak demand charges while efficient motor gearbox design lowers continuous draw Field audits show most operations achieve payback on the efficiency premium within two years through reduced electricity bills

4 Cilat janë kushtet e pagesës në dispozicion?
Standard terms involve progress payments tied delivery milestones We also support letters credit established trade finance relationships

5 What training provided our operational team?
We include comprehensive onsite operator maintenance training manuals schematics Additionally we offer access online video library covering routine procedures troubleshooting

6 Are spare parts readily available what lead times?
We maintain strategic inventory critical wear parts like augers liners domestic warehouses Standard parts typically ship within days specialized components may require lead time communicated upfront

7 Can machine produce different sizes shapes beyond standard modular bricks?
Yes within physical limits die box Quick change system allows production variety profiles including perforated hollow blocks custom shapes subject die availability

Etiketat: Makineri Premium për prodhimin e tullave të përballueshme