Premium 250 300tph Stone dërrmuese Fabrika OEM

Premium 250 300tph Stone Crushing Plant Oem Factory

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPING A po menaxhoni një operacion agregat me volum të lartë dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 tph crushing plant is the backbone of production, yet common operational challenges persist. These include inconsistent feed causing crusher chokeups and unplanned downtime; excessive wear part costs from suboptimal…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A po menaxhoni një operacion agregat me volum të lartë dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 tph crushing plant is the backbone of production, yet common operational challenges persist. These include inconsistent feed causing crusher chokeups and unplanned downtime; excessive wear part costs from suboptimal crushing chambers; konsumi i lartë i energjisë për ton të përpunuar; difficulty meeting strict aggregate gradation specifications; and logistical complexities in plant setup and relocation. The cumulative effect is measurable: every hour of unscheduled downtime can mean over 250 tons of lost production, directly impacting project timelines and contract fulfillment. Si arrini të besueshme, hightonnage output while controlling operational costs and maintaining product quality? Zgjidhja qëndron në një qëllim të projektuar Premium 250300tph Stone Crushing Plant designed from the ground up for maximum uptime and efficiency.

2. PËRMBLEDHJE E PRODUKTIT

Kjo zgjidhje është e plotë, të palëvizshme ose gjysmë të lëvizshme 250300tph Stone Crushing Plant, engineered as a turnkey system for largescale quarrying, minierave, dhe projekte të mëdha infrastrukturore. Impianti është konfiguruar për primar, dytësore, and tertiary crushing stages to produce precisely graded aggregates (05mm, 510mm, 1020mm, 2031.5mm, etj.). Its operational workflow is streamlined: 1) Primary jaw crusher reduces large feed (≤750 mm) to ≤200mm; 2) Material is screened and conveyed to secondary cone crushers for further reduction; 3) Final shaping and cubicity are achieved in tertiary crushers (kon ose ndikim); 4) Multipledeck screens precisely separate final products; 5) Integrated dust suppression maintains environmental compliance. This plant is suited for processing hard rock (granit, bazalt) and abrasive materials but requires professional engineering for highly sticky or claybound feeds.

3. TIPARET THEMELORE

Dizajni inteligjent i dhomës së thërrmimit | Baza Teknike: Gjeometri e optimizuar CAD & kinematikë | Përfitimi Operacional: Maksimizon dërrmimin ndër grimcash, zvogëlon produktin e rrafshët, ensures consistent cavity wear | Ndikimi i ROI: Deri në 15% longer wear part life, reduced changeout frequency & labor costs
HeavyDuty Vibrating Feeder with PreScreening | Baza Teknike: Grizzly section removes fines before primary crusher | Përfitimi Operacional: Eliminates primary crusher chokeups, rrit kapacitetin efektiv | Ndikimi i ROI: Prevents costly downtime events & improves overall system throughput by 812%
Sistemi i centralizuar i automatizimit PLC | Baza Teknike: Kontrollues logjik i programueshëm me ekran me prekje HMI | Përfitimi Operacional: Aktivizon monitorimin e sekuencës së fillimit/ndalimit me një pikë, realtime alarm diagnostics, & remote performance tracking | Ndikimi i ROI: Reduces manpower requirements for operation & enables proactive maintenance scheduling
HighEfficiency Cone Crushers with Hydroset Control | Baza Teknike: Rregullimi hidraulik & overload protection system | Përfitimi Operacional: Allows onthefly CSS adjustment for product gradation changes & automatic tramp iron release | Ndikimi i ROI: Minimizes noncrushable material damage events & maintains precise product specs without stopping
Modular Skid/Frame Construction | Baza Teknike: Module të paramontuara me vendkalime të integruara & platformat e mirëmbajtjes | Përfitimi Operacional: Significantly reduces site installation time & improves worker safety during maintenance | Ndikimi i ROI: Cuts civil works and erection costs by an estimated 30%, përshpejtimi i kohës së prodhimit
Sistemi i avancuar i frenimit të pluhurit | Baza Teknike: Strategically placed nozzles with solenoid valve control at transfer points | Përfitimi Operacional: Effectively controls airborne particulate without oversaturating material | Ndikimi i ROI: Ensures continuous compliance with environmental regulations, shmangia e gjobave dhe ndërprerjeve të punës

4. PËRPARËSITË KONKURRETARE Premium 250 300tph Stone dërrmuese Fabrika OEM

5. SPECIFIKIMET TEKNIKE

Kapaciteti i projektuar: Prodhimi në gjendje të qëndrueshme të 250 - 300 metric tons per hour of finished aggregate.
Madhësia e furnizimit: Madhësia maksimale e gungës ≤750 mm.
Thërrmuesi kryesor: Thërrmues i nofullës së rëndë (p.sh., PE900x1200), power rating 132160 kW.
Thërrmues sekondar/terciar: Multicylinder hydraulic cone crushers (p.sh., HPC315), total installed power up to 400 kW.
Shqyrtimi: Ekrane vibruese me shumë kate (p.sh., 3YK3072), total area ≥21m².
transportues: Belt width B1000B1200 mm, with impact beds at loading points.
Electrical System: Total connected power ~800 – 1000 kVA; voltage customizable to regional standards (380V/50 Hz, 460V/60 Hz).
Specifikimet kryesore të materialit: Korniza çeliku me qëndrueshmëri të lartë; Manganese steel wear liners (14%18%); Imported heavyduty bearings & vulat.
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°C to +45°C with appropriate options.

6. Skenarët e APLIKIMIT

Highway Construction Consortium Project

Sfida: Required consistent supply of >280tph of highspecification aggregates (multiple grades) for a toll road project under tight schedule penalties.
Zgjidhje: Implementation of a turnkey Premium OEM Stone Crushing Plant with tertiary shaping stage.
Rezultatet: Achieved average output of 290tph at >90% availability over 18 muaj; met all gradation and flakiness index specifications without recrushing; project completed ahead of schedule.

Zgjerimi i madh i gurores së granitit

Sfida: Existing aging plant could not reliably exceed 220tph,causing backlog,and had prohibitive maintenance costs.
Zgjidhje: Installation of this new Premium OEM Stone Crushing Plant as a parallel production line,focusing on energy efficiency.
Rezultatet: New line operates at 295tph with 18% lower energy cost per ton compared to old line;modular design allowed installation during ongoing quarry operations.

7.KONSIDERATA TREGTARE

Pricing for a complete Premium OEM Stone Crushing Plant is tiered based on configuration:
• Konfigurimi i bazës(primary+secondary+screening):Competitive capital investment focused on core reduction.
• Premium Configuration(+tertiary shaping+advanced automation):Higher initial investment delivering superior product shape&operational control&lower lifetime cost.
• Optional Features:Mbulesat e kapsulimit të pluhurit,mobile trackmounted primary unit,diesel generator backup package,specific wear liner alloys.
• Service Packages:Tiered offerings from basic commissioning&training to comprehensive annual maintenance contracts(AMC-të)with guaranteed parts availability&auditimet e performancës.
• Financing Options:The OEM factory can facilitate equipment financing or leasing structures through partner institutions,përshtatur për kërkesat e fluksit të parasë së projektit.

8.FAQ

P:What if my feed material hardness changes after purchase?
A:The hydroset adjustment on cone crushers allows you to modify the closedside setting(CSS)and potentially the crushing chamber profile via liners to accommodate varying hardness while protecting the machine. Premium 250 300tph Stone dërrmuese Fabrika OEM

P:Çfarë niveli i trajnimit të operatorëve ofrohet?
A.Comprehensive training is included covering normal operation,zgjidhjen e problemeve,and safety procedures.We provide both onsite training during commissioningand classroom sessions at our facility.

Q.How does this plant handle electrical supply fluctuations common in remote sites?
A.The PLC system includes under/overvoltage protection.Critical components use premium drives with builtin protection.For extreme conditions,a dedicated generator backup package is recommended as an option.

Q.What are the typical lead times from order to commissioning?
A.For standard configurations lead time ranges from 16to24weeks exworks.Detailed project planning including foundation drawingsis provided immediately postorder to parallelize site preparation

Q.Are spare parts guaranteed to be available longterm?
A.As an OEM factory we maintaina perpetual inventoryof critical wear&mechanical partsfor all machinery we produce typically guaranteeinga minimumof10years parts support

Q.Can the plant be relocated if needed?
A.The modular skidded designis specifically engineeredfor relocation.Conveyor sectionscrusher modulesand screen towerscan be disassembledinto transportable units significantly reducing redeployment costs versus fixed foundations

Etiketat: Premium 250 300tph Stone dërrmuese Fabrika OEM