Eksportuesit OEM Stone Crusher Machine

Përshkrimi i shkurtër:

1. HAPJA E NGA PAINPOINT Po përshkallëzojnë kostot operative dhe kohëzgjatjen e paparashikueshme joproduktive duke gërryer marzhet e projektit tuaj? For plant managers and procurement heads sourcing crushing equipment, the wrong OEM stone crusher machine can lead to persistent, sfida të kushtueshme. Kostot e larta të mirëmbajtjes & Ndalime të paplanifikuara: Dështime të shpeshta të kushinetës, ndryshimet e astarit, and component wear lead to excessive parts inventory…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Po përshkallëzimi i kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen marzhet e projektit tuaj? For plant managers and procurement heads sourcing crushing equipment, the wrong OEM stone crusher machine can lead to persistent, sfida të kushtueshme. Eksportuesit OEM Stone Crusher Machine

Kostot e larta të mirëmbajtjes & Ndalime të paplanifikuara: Dështime të shpeshta të kushinetës, ndryshimet e astarit, and component wear lead to excessive parts inventory and labor costs. How much revenue is lost during each unplanned shutdown?
Produkt jo konsistent & Forma e dobët e grimcave: Suboptimal crushing chambers and unreliable settings produce irregular aggregate sizes, leading to product rejection or additional processing stages. Can your current equipment consistently meet strict gradation specifications?
Konsumi i tepërt i energjisë: Inefficient drive systems and outdated mechanical designs result in high power draw per ton of processed material. What is the true cost of energy inefficiency over your crusher’s lifespan?
Konfigurimi i ngurtë & Poor Adaptability: Fixed designs struggle with varying feed materials or changing production requirements, forcing compromises in overall plant flow. Is your equipment limiting your operational flexibility?

Pyetja thelbësore mbetet: how do you select an OEM stone crusher machine that delivers not just initial performance, but sustained reliability and a demonstrable return on investment?

2. PËRMBLEDHJE E PRODUKTIT

Our core offering is a range of heavyduty primary and secondary jaw crushers and cone crushers, engineered as original equipment manufacturer (OEM) solutions for stationary and portable crushing plants.

Rrjedha e punës operative:
1. Marrja e ushqimit: Raw quarryrun stone is directed into the robust vibrating grizzly feeder, which bypasses fines and evenly distributes material to the crusher inlet.
2. Reduktimi Primar: In the fabricated steel crushing chamber, highmanganese steel jaws or mantles exert immense compressive force to break large feed down to a manageable size.
3. Shkarkimi i kontrolluar: The crushed material exits through an adjustable discharge setting, përcaktimi i madhësisë përfundimtare të produktit.
4. Përpunimi në rrjedhën e poshtme: Sized aggregate is conveyed for secondary/tertiary crushing or directly to screening and stockpiling circuits.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për guroret e gurëve të fortë (granit, bazalt), operacionet minerare, dhe prodhimin në shkallë të gjerë të agregatit të ndërtimit. Suitable for both stationary plant installation and trackmounted mobile configurations.
Kufizimet: Not designed for highly abrasive recycling applications (p.sh., pure reinforced concrete) pa opsione specifike astar. Maximum feed size is constrained by modelspecific inlet dimensions.

3. TIPARET THEMELORE

Gjeometria e dhomës e patentuar | Baza Teknike: Analiza e elementeve të fundme (FEA) kinematikë e optimizuar | Përfitimi Operacional: Prodhon një konsistencë, wellshaped cubicle product with fewer elongated flaky particles | Ndikimi i ROI: Reduces downstream screening load and increases saleable product yield by up to 8%.

HeavyDuty Integrated Bearing Housing | Baza Teknike: E vetme, ribreinforced cast steel housing | Përfitimi Operacional: Eliminon problemet e mospërputhjes, extends bearing service life by an average of 35% under high shock loads | Ndikimi i ROI: Lowers replacement part frequency and reduces associated labor downtime.

HydroPneumatic Tramp Release System | Baza Teknike: Automated hydraulic clearing with nitrogen accumulator backup | Përfitimi Operacional: Protects critical components from uncrushable material damage in under 2 sekonda | Ndikimi i ROI: Parandalon dështimet katastrofike, avoiding repair costs exceeding tens of thousands.

Transmetim i drejtpërdrejtë me makinë | Baza Teknike: Vbelt elimination via couplingconnected motor | Përfitimi Operacional: Increases power transmission efficiency to 99%, reducing energy loss | Ndikimi i ROI: Cuts operational power costs by approximately 57% krahasuar me sistemet tradicionale me rrip.

Pika e centralizuar e grasimit & Monitoring Ports | Baza Teknike: Manifolded lubrication lines with diagnostic access points | Përfitimi Operacional: Mundëson të sigurt, rapid servicing without disassembly; allows for condition monitoring | Ndikimi i ROI: Slashes planned maintenance window time by 30% and enables predictive maintenance planning.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e modelit & Kapaciteti: Crushers nofulla Seria JC (150 1200 MTPH); Crushers kone Seria CC (200 900 MTPH). Capacities are based on standard granite with bulk density 1.6 t/m³.
Kërkesat për fuqi: Nga 90 kW (120 HP) te 400 kW (530 HP), në përputhje me tensionet standarde industriale (400V/50Hz ose 480V/60Hz).
Specifikimet e materialit: Korniza kryesore: Fabricated from ST523 hightensile steel; Liners: Çeliku i manganit premium (18% Mn); Boshte: Forged from 42CrMo4 alloy steel.
Dimensionet fizike (Example Model JC4862): Hapja e furnizimit: 1200mm x 1800mm; Pesha e transportit: ~ 62000 kg; Gjatësia e përgjithshme (on skid): ~8.5m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Dust sealing effective in conditions up to IP66 equivalent.

6. Skenarët e APLIKIMIT

Projekti për zgjerimin e gurores së granitit

Sfida: A Southeast Asian quarry needed to increase output by 40% but faced space constraints for a larger primary station.
Zgjidhje: Implementation of a single highcapacity JC Series jaw crusher with an optimized stroke profile to replace two older units.
Rezultatet: Arriti a 45% throughput increase within the same footprint while improving product shape index from 85%. Energy consumption per ton dropped by approximately 9%.

Aggregate Producer Facing High Abrasion Costs

Sfida: A producer processing highly abrasive trap rock was replacing cone crusher manganese liners every six weeks at significant cost and downtime.
Zgjidhje: Installation of a CC Series cone crusher with our proprietary multilayer chamber design and optional XT alloy liner package.
Rezultatet: Liner service life extended to an average of fourteen weeks—a 133% improvement—reducing annual liner cost by over $65，000 USD while reclaiming over 200 hours of annual production time previously lost for changes.

7.KONSIDERATA TREGTARE

Çmimi i pajisjeve ndjek një strukturë të shkallëzuar bazuar në kapacitet，konfigurimi，and optional features:

Tier I （Standard Duty）: Base models suited for consistent，moderately abrasive feed materials. Includes core lubrication system，basic monitoring.
Tier II （Heavy Duty）: Recommended configuration for most hardrock applications. Përfshin kushinetat e përmirësuara，automated tramp release，grasimi i centralizuar，and wear monitoring sensors.
Tier III （Modular / Portable Skid）: Fully modularized units preassembled on heavyduty skids or integrated into portable trackmounted chassis. Minimizon kohën dhe koston e instalimit.

Karakteristikat opsionale:
Advanced Condition Monitoring Package （vibration，temperatura，pressure）
Dust Suppression System Integration Kit
Automated Setting Adjustment （ASRi™ equivalent）
Extended Wear Part Kits （for specific abrasion profiles）

Paketat e Shërbimit:
Inspektimi vjetor & Planet e Optimizimit
OnSite Technician Training Programs
Guaranteed Parts Availability Agreements （e.g., 98％ critical parts shipped within 48 hours）

Opsionet e financimit:
Flexible leasetoown structures tailored to cash flow cycles
Equipment financing through partnered institutions
Productionbased rental agreements available

8.FAQ

P：Are your OEM stone crusher machines compatible with existing plant conveyors和control systems？
A：po。Our engineering team provides full interface documentation。Crushers can be supplied with industrystandard PLC controls that integrate seamlessly into most SCADA systems。

P：Cili është ndikimi i pritur në xhiron e përgjithshme të impiantit tim?
A：Field data indicates that improved reliability typically increases overall plant availability by 2–4％。The consistent output gradation also reduces recirculation load on screens和secondary crushers often yielding net capacity gains。 Eksportuesit OEM Stone Crusher Machine

P：How does your pricing compare against other international OEMs？
A：We position within the premium segment based on total lifecycle cost。While initial capital outlay may be comparable or slightly higher our demonstrable reductions in energy consumption parts usage和downtime deliver a lower costperton over a typical 7–10 year ownership period。

P：What are your commercial terms regarding warranty？
A：We offer a comprehensive 24month warranty on all major components against manufacturing defects subject to proper installation和adherence to prescribed maintenance schedules。Opsionet e garancisë së zgjatur janë të disponueshme。

P：A jepni garanci për performancën?
A：po。We offer guaranteed minimum capacity和product shape indices based on certified feed material testing conducted prior to purchase agreement。These are contractually binding。

P：What support is available during commissioning？
A：Commissioning includes mandatory supervision by our field service engineers including operational training for your crew。Remote support via augmented reality tools is also provided。

P：Can you assist with foundation drawings和plant layout optimization？
A：Absolutisht。As part of the technical proposal we provide detailed foundation plans load data和3D CAD models for integration into your plant design ensuring correct structural engineering

Etiketat: Eksportuesit OEM Stone Crusher Machine