Oem 500 Kuotimi i fabrikës për larjen e minierave të arit Tph
1. HAPJE NGA PIKA E DIKIMIT
A po përballeni me kosto të përshkallëzuara operacionale dhe norma të paparashikueshme rikuperimi në operacionin tuaj të nxjerrjes së arit me volum të lartë? Menaxhimi i a 500 Rrjedha e TPH paraqet sfida të dallueshme që ndikojnë drejtpërdrejt në rezultatin tuaj përfundimtar. Pikat e zakonshme të dhimbjes përfshijnë:
Konsumi i lartë i ujit & Menaxhimi i Sterilit: Traditional washing plants can use over 1,500 metra kub ujë në orë, krijimi i kërkesave masive të pellgjeve të vendosjes dhe kostove të pajtueshmërisë mjedisore.
Kohë joproduktive të shpeshta për mirëmbajtje: Standard scrubbers and trommels with thin shells or inferior bearings require frequent stoppages for liner replacement and mechanical repairs, kushton qindra orë prodhimi në vit.
Rikuperimi joefikas i gjobave: Significant gold loss in the 1mm fraction due to inadequate scrubbing action or poor sluice/screen configuration represents a direct revenue leak.
Manizim i Lartë Operacional: Plants requiring constant manual adjustment of water flow, normat e ushqimit, and monitoring of multiple failure points increase labor costs and operational risk.
Difficulty Handling Variable Feed Material: Claybound ore or changes in feedstock density can choke standard systems, leading to prolonged cleanup cycles and reduced average throughput.
A është konfigurimi juaj aktual duke ofruar konsistencën, costperton efficiency required for profitable 500 TPH gold mining? The solution lies not just in capacity, but in intelligent, robust engineering designed for continuous heavyduty operation.
2. PËRMBLEDHJE E PRODUKTIT
The OEM 500 TPH Gold Mining Washing Fabrika është një komplet, modular processing system engineered for the primary washing, pastrim, skriningu, dhe përqendrimi i gravitetit të materialit aluvial ose eluvial që mban ar. It is designed to handle high clay content and produce a concentrated slurry for downstream extraction.
Rrjedha e punës operative:
1. Furnizimi primar & Pastrim: Runofmine (ROM) material is fed into a heavyduty doublescreen scrubbing trommel, where intense attrition breaks down clay agglomerates and liberates gold.
2. Ndarja e përmasave: The trommel performs precise separation into multiple size fractions (p.sh., +30mm gur i mbeturinave, 30mm+5mm gravels for secondary scrubbing/concentration, 5mm llum).
3. Përqendrimi i gjobave: The critical 5mm slurry containing fine gold reports to a series of cascading sluices or enhanced gravity concentrators within the circuit to maximize recovery.
4. Waste Handling: Oversize waste is conveyed to a separate stockpile, while tailings are managed via an integrated dewatering system to reduce water loss and pond footprint.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për depozitat aluviale/eluviale në shkallë të gjerë, operacionet e lumit, and old tailings reprocessing projects requiring highvolume clay breaking and gold liberation.
Kufizimet: Jo i përshtatshëm për shkëmbinj të fortë (lode) ore processing without prior crushing. Feed size is typically limited to 250mm. Optimal performance requires a consistent feed rate managed by upstream equipment.
3. TIPARET THEMELORE
HeavyDuty Scrubbing Trommel | Baza Teknike: Dualscreen design with internal lifters and highpressure spray bars | Përfitimi Operacional: Arrin >95% clay disintegration even with highly cemented feed, ensuring maximum gold liberation | Ndikimi i ROI: Redukton humbjet e arit në topa balte me një vlerësim 1525%, directly increasing overall recovery revenue.
Dizajni modular BoltTogether | Baza Teknike: Prefabricated modules with flanged connections | Përfitimi Operacional: Redukton kohën e instalimit të sitit deri në 40% krahasuar me ndërtimet e vendeve të salduara, duke mundësuar vënien në punë më të shpejtë | Ndikimi i ROI: Lowers capital installation costs and brings the plant to revenuegenerating status weeks earlier.
Sistemi inteligjent i riciklimit të ujit | Baza Teknike: Cyclonebased closedcircuit water management with thickener option | Përfitimi Operacional: Redukton konsumin e ujit të freskët deri në 70%, minimizing environmental footprint and water licensing challenges | Ndikimi i ROI: Dramatically reduces pumping costs and settling pond construction/maintenance expenses.
Kontroll i centralizuar PLC & Monitorimi | Baza Teknike: Industrial programmable logic controller with touchscreen HMI monitoring motor loads, normat e ushqimit, dhe presionet e pompës | Përfitimi Operacional: Allows a single operator to manage the entire washing plant process from a control cabin, duke optimizuar performancën | Ndikimi i ROI: Ul kërkesat për punë përafërsisht 23 operators per shift while improving process consistency.
Paketa Liner Rezistente ndaj Abrasionit | Baza Teknike: Highchrome alloy liners at all wear points (trommel screens, bie, larëse) | Përfitimi Operacional: Extends service life of critical components by 300400% compared to standard AR steel | Ndikimi i ROI: Reduces maintenance downtime parts replacement costs by an estimated 35% çdo vit.
HighCapacity Slurry Distribution System | Baza Teknike: Manifolded distribution system with adjustable splitters to secondary concentrators | Përfitimi Operacional: Ensures even feed distribution across all recovery units, preventing overload and maximizing efficiency of fine gold capture | Ndikimi i ROI: Optimizes concentration ratio yield improving payback on downstream refining processes.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i industrisë për 500 Bimët TPH | OEM 500 TPH Solution Documented Advantage |
| : | : | : |
| Average Clay Disintegration Rate | ~85% on tough material |>95% on equivalent feed |
| Konsumi i ujit të freskët (m³/orë) | ~ 1200 1,800 m³/orë |>70% reduktim (~360 540 m³/orë) |
| Intervali i planifikuar i mirëmbajtjes (Critical Trommel) | ~500750 ore pune |>2，000 orët e punës |
| Rikuperimi i arit gjobë (100 rrjetë) Efikasiteti| ~7080% range |>8892% varg |
| Instalimi & Koha e komisionimit (javë) | ~ 1216 javë |>810 javë |
_Efficiency dependent on specific mineralogy; based on controlled test data._
5. SPECIFIKIMET TEKNIKE
Kapaciteti nominal përpunues: 500 ton në orë (baza e ushqimit të thatë).
Gama e madhësisë së furnizimit: Deri në 250 mm.
Kërkesat për fuqi: Përafërsisht. 750900 kVA total installed power (dependent on optional modules). Plant designed for 415V/50Hz or customized voltage/frequency.
Specifikimet kryesore të materialit:
Trommel Shell & Bie: Mild steel with bolton highchrome alloy wear liners.
Korniza strukturore: Seksione të rënda të çelikut të rrotulluara në nxehtësi (Klasa S355).
Media e ekranit： Modular polyurethane panels on primary trommel; harp screens on secondary units.
Pompat e llumit： Highwear slurry pumps with replaceable rubber liners.
Dimensionet fizike (Përafërsisht., modulare):
Scrubbing Module (L x P x H): 22m x 6m x 8m
Recovery Module：18m x5m x6m
Total Footprint：~40m x25m (configured).
Gama e funksionimit të mjedisit：
Temperatura e Ambientit： 20°C deri +50 °C。
Water Source： Can be configured for fresh or recycled water systems。
6. Skenarët e APLIKIMIT
Alluvial Gold Mining， West Africa｜ Challenge： A concession with deeply weathered， highly claybound ore was causing frequent plugging in competitor's scrubbers， resulting in an effective throughput of only ~320 TPH against a planned 500 TPH。 Significant fine gold was being lost in tailings。｜ Zgjidhje： Implementation of the OEM plant featuring the heavyduty dualscreen trommel with intensified spray bars， coupled with the enhanced fines recovery circuit。｜ Rezultatet： Achieved consistent nameplate capacity of >480 TPH。 Metallurgical accounting showed fine gold recovery improved from an estimated76%to89%， increasing overall project yield。 Water recycling cut daily freshwater demand from24，000 m³to under7，000 m³。
Eluvial Deposit Processing， Southeast Asia｜ Challenge： Reprocessing old mine tailings with variable density； existing equipment struggled with surges causing inconsistent feed to concentrators， leading to periodic overloading and gold loss。 High labor costs for manual monitoring。｜ Zgjidhje： Deployment of the OEM plant including the centralized PLC control system feeding realtime data on pump loads， along with the manifolded slurry distribution system。｜ Rezultatet： The automated control system stabilized feed rates， eliminating surges。 Even distribution improved concentrator efficiency by15%。 The operation reduced its required operating crew from5to2per shift。
7. KONSIDERATA TREGTARE
The investment in a robust industrialscale washing plant is structured around core functionality， scalability，and longterm support。
Nivelet e çmimeve:
1. Base Plant Package includes core scrubbing module，primary screening,and basic sluice recovery。
2 Enhanced Recovery Package adds advanced gravity concentrators（e.g.,centrifugal concentrators）and more sophisticated control systems。
3 Turnkey Solution includes all modules,freight,sirect supervision,dhe vënien në punë。
Optional features include diesel power generation packages,mobile skidmounted versionsfor phased pit advancement,and automated sampling systems。
Paketat e shërbimit ofrohen si kontrata vjetore të mirëmbajtjes që ofrojnë inspektime të planifikuara,predictive maintenance analysis based on operational data,and guaranteed priority parts dispatch。
Financing Options available through partner institutions can include equipment leasing structures,tailored project finance solutions,and milestonebased payment plans aligned with commissioning stages。
8.FAQ
Q What upstream equipment is required？
A A consistent feed at~500TPH is essential.Typically,a large frontend loader feeding a hopperwith an apron feeder or a direct truck dump arrangementis used.Prescreeningof oversized boulders（>250mm）may be necessary dependingon deposit characteristics。
Q How does this plant handle changesin ore hardnessor clay content？
A The PLC control system allows operators adjust trommel rotational speedand spray bar pressurein realtime.The robust drive train provides sufficient torquefor demanding conditions.Field data shows it can handleclay content variationsfrom20%to60%。
Q What arethe expected operatingcostsper ton？
A While sitespecific,variable operatingcosts（power,punës,wear parts）for awellrun installation typically range between$0.$0.per processed ton.Water recyclingis themajor factorin keepingthis cost low。
Q Is training providedfor ouroperational staff？
A Yes.Comprehensive trainingfor plant managersand operatorsis includedwith purchase covering normal operation,zgjidhjen e problemeve,and routine maintenance procedures.Manualsare providedin both digitaland physical formats。
Q What isthe typical deliverylead time？
A Fora standard configuration lead timeis approximately2024weeksfrom orderconfirmation Exworks.Modular design allowsfor concurrent site preparation whichcan reduce overall project timeline
Q A janë të disponueshme pjesë këmbimi?
A Critical wear part inventoriesare heldat regional service centers.A unique serialized part identification system ensures accurate ordering anda guaranteed48hour dispatchfor stocked critical itemsunder service agreements
Q Can thisplant be relocatedas mining faces advance？
A Yes.The modular bolttogether design allowsfordisassembly relocation andrecommissioningwithin anew sector.A dedicated relocation service teamcan manage this processto minimize downtime
