Oem 500 Tph Gold Mining Washing Plant Cost
1. HAPJE NGA PIKA E DIKIMIT
Are you scaling your alluvial or placer gold operation and facing the critical bottlenecks of highvolume material processing? Menaxhimi i a 500 Norma e ushqimit TPH paraqet sfida të dallueshme që ndikojnë drejtpërdrejt në përfitueshmërinë. Pikat e zakonshme të dhimbjes përfshijnë:
Kosto e lartë operative & Koha e ndërprerjes: Inefficient washing and screening can lead to significant gold loss to tailings. Frequent maintenance stops on underengineered plants cripple throughput, turning potential revenue into costly downtime.
Uji & Power Inefficiency: Poorly designed systems consume excessive water and power per ton processed, escalating operational expenses and complicating water management in remote sites.
Shkallueshmëria & Recovery Gaps: Modular or inflexible plants struggle to handle variable feed material, leading to inconsistent recovery rates and an inability to adapt to changing deposit profiles.
Intensiteti i Punës & Siguria: Mbështetja në ushqimin manual, cleaning, or concentrate handling increases labor costs and introduces safety risks.
Pyetja kryesore për menaxherët e uzinës është: Si arrini të qëndrueshme, highvolume gold recovery while controlling capital expenditure (CAPEX) dhe shpenzimet operative (OPEX)? Përgjigja qëndron në një qëllim të projektuar 500 Fabrika e larjes së minierave të arit TPH.
2. PËRMBLEDHJE E PRODUKTIT
Oem 500 TPH Gold Mining Washing Fabrika është një komplet, modular processing system designed for the highvolume mechanical separation and concentration of alluvial/eluvial gold deposits. Ai integron të ushqyerit, skriningu, larje, përqendrimi i gravitetit, and tailings management into a single, coordinated flow.
Rrjedha e punës operative:
1. Furnizimi primar & Skalping: Runofmine (ROM) material is uniformly fed via a heavyduty hopper and vibrating grizzly feeder, heqja e gurëve të mëdhenj (+100mm) before primary scrubbing.
2. Pastrim & Clay Breakdown: Material enters a robust rotary scrubber or trommel screen where intense agitation breaks down claybound conglomerates, liberating gold particles for recovery.
3. Shqyrtimi primar & Klasifikimi: Washed material is precisely screened (p.sh., at 10mm). Me përmasa të mëdha (+10mm) barren gravels are conveyed to waste stackers. The undersize (10mm) goldbearing slurry reports to the concentration circuit.
4. Gold Concentration: The slurry is distributed across a bank of highGforce centrifugal concentrators (such as Knelson or Falcon type) which recover fine and coarse gold into a lowvolume concentrate.
5. Trajtimi i koncentratit & Menaxhimi i Sterilit: Gold concentrate is collected for onsite final cleanup via shaking tables or panning. Processed tailings are efficiently managed via slurry pumps and dewatering cyclones or stackers.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for largescale alluvial/placer gold operations, projektet e pastrimit të lumenjve, and weathered eluvial deposits with high clay content requiring intensive scrubbing.
Kufizimet: Jo i përshtatshëm për shkëmbinj të fortë (lode) gold deposits requiring crushing and chemical processing. Optimal performance requires a consistent feed of water at sufficient pressure and volume.
3. TIPARET THEMELORE
Dizajn modular i rrëshqitjes | Baza Teknike: Preassembled structural steel skids with integrated piping/wiring | Përfitimi Operacional: Redukton kohën e instalimit në vend deri në 60%, minimizon koston e punimeve civile | Ndikimi i ROI: Komisionimi më i shpejtë përshpejton gjenerimin e të ardhurave; modularity allows for future plant reconfiguration or relocation.
HighEfficiency Rotary Scrubber | Baza Teknike: Long drum with internal lifters providing optimal tumbling action and residence time | Përfitimi Operacional: Siguron >95% clay dissolution and aggregate cleanliness for effective downstream screening | Ndikimi i ROI: Maximizes gold liberation from clay matrices directly increasing overall recovery yield.
Finalja e nivelit 4 / Integrimi i njësisë së energjisë elektrike në fazën V të BE-së | Baza Teknike: Factoryintegrated diesel generator sets or electric motor drives with optimized power management | Përfitimi Operacional: Provides reliable operation in remote offgrid locations; meets global emission standards | Ndikimi i ROI: Redukton konsumin e karburantit me 812% versus legacy setups; eliminon rreziqet e pajtueshmërisë.
Sistemi i avancuar i kontrollit të procesit | Baza Teknike: Centralized PLC with HMI touchscreen monitoring feed rates, presionet e pompës, and critical loads | Përfitimi Operacional: Enables singleoperator oversight of the entire washing process; jep sinjalizime diagnostikuese | Ndikimi i ROI: Lowers labor requirements by approximately 2 FTE per shift; prevents catastrophic equipment failure through early warning.
Cascading Water Recycling Circuit | Baza Teknike: Multistage settling ponds/ clarifier system with return pumps integrated into plant design | Përfitimi Operacional: Can recycle up to 80% të ujit të procesit, minimizing freshwater intake requirements | Ndikimi i ROI: Drastically reduces water sourcing costs and environmental footprint; essential for operations in arid regions.
HeavyDuty Slurry Handling System | Baza Teknike: Abrasionresistant slurry pumps with oversized impellers and lined pipelines in highwear areas | Përfitimi Operacional: Handles highsolids content with minimal wearrelated performance degradation or blockages | Ndikimi i ROI: Extends pump liner life by ~40%, reducing spare parts inventory cost and unplanned maintenance stops.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (500 Klasa TPH) | Oem 500 Zgjidhje e impianteve larëse TPH | Avantazhi (% Përmirësimi) |
|||||
| Shkalla e përgjithshme e rikuperimit të arit | 8592% (variabël bazuar në përmbajtjen e argjilës) | Konsistente >94% (on 10mm fraction) | +35% Rimëkëmbja |
| Konsumi mesatar i ujit | ~450 m³/hour | ~360 m³/hour (with recycling circuit) |20% Përdorimi i ujit |
| Instalimi & Koha e komisionimit | 1622 javë | 1014 javë |35% Koha |
| Disponueshmëria vjetore | 92% |7% Koha e ndërprerjes |
| Konsumi i energjisë për ton | ~1.8 kWh/Ton |>1.6 kWh/ton |11% Përdorimi i Energjisë |
5. SPECIFIKIMET TEKNIKE
Kapaciteti nominal: Designed for continuous operation at 500 tonë metrikë në orë of 200mm ROM feed material.
Kërkesat për fuqi: Ngarkesa totale e lidhur afërsisht 850 kVA. Konfiguruar për të dyja:
Onboard diesel generator set(s)
415V/50Hz or 480V/60Hz electric motor drive
Specifikimet e materialit:
Daulle për pastrim / Trommel Shell: Çeliku rezistent ndaj gërryerjes së lartë (HARDOX® 450).
Screening Surfaces : Panele modulare poliuretani në ekranet kryesore.
Concentrator Bowls : Proprietary polyurethane composite.
Çeliku strukturor : ASTM A36 i lyer me astar industrial epoksi.
Dimensionet fizike (Modular):
Primary Skid (Feeder/Scrubber): L18m x W6m x H5m
Shqyrtimi & Concentration Skid : L22m x W8m x H6m
Approximate Total Shipping Weight : ~180 metric tonnes
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C; komponentët elektrikë të papërshkueshëm nga pluhuri; can be configured with coldweather start packages.
6. Skenarët e APLIKIMIT
Projekti i arit aluvial të Afrikës Perëndimore
Challenge A new concession with high clay content was causing blinding in conventional trommels, duke çuar në një të vlerësuar 30% gold loss in the +5mm fraction and frequent washdown stoppages.
Solution Implementation of the Oem plant featuring an extendedlength scrubber section with specialized internal lifters followed by twostage vibrating screens.
Results Achieved consistent clay breakdown exceeding targets. Plant availability reached 94%, with overall project recovery confirmed at >95%. Payback period was achieved within the first eight months of fullscale operation due to reduced downtime alone.
Operacioni i pastrimit të lumenjve në shkallë të gjerë të Azisë Juglindore
Challenge An existing operation needed to scale from 250 TPH deri në fund 500 TPH but had severe space constraints on the floating plant platform.
Solution A compact skidmounted version of the Oem washing plant was supplied using stacked screen decks optimized footprint centrifugal concentrators were selected over traditional jigs due their higher capacity per unit area
Results The plant met the required throughput within the existing platform area Gold grade in tailings was reduced by over half compared previous setup allowing profitable reprocessing old tailings dams
7 KONSIDERATA TREGTARE
Nivelet e çmimeve të pajisjeve janë të strukturuara rreth konfigurimit bazë:
Base Plant Package Includes primary feed hopper grizzly feeder rotary scrubber primary screen waste conveyor basic control panel starting from $1 USD
Enhanced Recovery Package Adds secondary screening bank centrifugal concentrators concentrate collection system Requires additional $XXX
Full Modular Plant w Water Recycling Complete turnkey system including all modules water clarification return pumps advanced PLC automation system priced from $XXX
Optional Features Mobile trailer mounting electric drive packages specific ore testing package extended warranty coverage
Service Packages Available annual maintenance contracts remote monitoring diagnostics onsite technical support training programs
Financing Options We work established partners offer equipment leasing loans project financing structures help manage capital outlay align payments project cash flow timeline
8 FAQ
What particle size range can this plant effectively recover?
The integrated centrifugal concentration circuit is optimized for recovering liberated gold particles from approximately microns up mm Coarse nugget recovery occurs primarily within scrubber trommel section via internal catch systems
How does it handle variations feed material grade?
The PLC control system allows operators adjust feed rate based observed material density ensuring optimal retention time within scrubbing classification stages maintain consistent recovery across varying grades
Cilat janë kostot tipike operacionale të vazhdueshme?
Major OPEX components are power consumption wear parts liners pumps Annual maintenance cost typically ranges total initial equipment investment assuming normal operating conditions
Is technical training provided?
Yes comprehensive commissioning includes handson training key personnel covering routine operation basic troubleshooting preventive maintenance schedules ensure crew selfsufficiency
What is expected delivery timeline exworks?
For standard configurations delivery typically weeks from order confirmation engineering approval Long lead items like large motors gearboxes may affect this timeline discussed during quotation phase
