Mostra e bimës dërrmuese të guroreve ODM
1. HAPJE NGA PIKA E DIKIMIT
Managing a stone quarry crushing plant presents persistent operational and financial challenges. A po luftoni me:
Koha e tepruar joproduktive: Ndalesa të paplanifikuara për ndryshime të astarit, bllokimet, ose defekte mekanike, kushton mijëra në orë në prodhim të humbur dhe punë të papunë.
Rendimenti i paqëndrueshëm i produktit: Poorly calibrated or worn crushing stages producing offspec aggregate, duke reduktuar rendimentin e produktit premium dhe duke detyruar rithërmimin.
Spiraling Maintenance Costs: Frequent replacement of highwear components like mantles, konkave, dhe pllaka nofullash, coupled with high labor hours for servicing.
Intensiteti i lartë i energjisë: Inefficient crushing chambers and drives that consume excessive power per ton of processed material, duke gërryer drejtpërdrejt marzhet e fitimit.
Konfigurim jo fleksibël: A plant that cannot be easily adjusted to meet changing market demands for different aggregate sizes or volumes.
If these issues sound familiar, the efficiency of your entire operation hinges on the core of your process: the primary crushing station. The right ODM stone quarry crushing plant solution must address these points directly with proven engineering.
2. PËRMBLEDHJE E PRODUKTIT
Ky produkt është një detyrë e rëndë, stationary primary jaw crusher plant, engineered as the first reduction stage in a hard rock quarry operation. It is designed to receive blasted feed from haul trucks and reduce large boulders (deri në 1200 mm) to manageable sizes for secondary crushing.
Rrjedha e punës operative:
1. Marrja e ushqimit: Dump trucks deposit shot rock into a rugged steel apron feeder.
2. Thërrmimi primar: The apron feeder conveys material at a controlled rate into the jaw crusher, where compressive force breaks the rock.
3. Shqyrtimi primar & Bypass: A grizzly section ahead of the crusher removes natural fines, while an integrated bypass chute handles oversize or uncrushable material.
4. Përcjellja e produktit: Crushed product is discharged onto a main conveyor belt for transport to the next stage of the processing circuit.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideal for hightonnage production of granite, bazalt, gur gëlqeror, dhe agregate të tjerë gërryes. Suited for permanent installation in largescale commercial quarries.
Kufizimet: Not designed for portable applications, very sticky or claybound materials without preprocessing, or as a standalone finishing plant without secondary/tertiary stages.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Kinematika e optimizuar | Baza Teknike: Këndi i rritur i thithjes dhe goditje më e gjatë dërrmuese | Përfitimi Operacional: Higher volume reduction per cycle, reducing cycle count and wear | Ndikimi i ROI: Deri në 15% higher throughput capacity within the same footprint
Ndërrimi hidraulik & Sistemi i rregullimit | Baza Teknike: Replaceable hydraulic cylinder for tensioning and clearing | Përfitimi Operacional: Enables quick clearing of tramp metal and chamber blockages in minutes vs. orë; allows safe CSS adjustment under load | Ndikimi i ROI: Reduces downtime events by an average of 80% for chamberrelated stoppages
QuarryGrade HeavyDuty Frame | Baza Teknike: Fabricated steel plate design with reinforced stress points and finite element analysis (FEA) vërtetimi | Përfitimi Operacional: Withstands continuous highimpact loading and cyclic stress without frame fatigue or cracking | Ndikimi i ROI: Eliminon rrezikun e dështimit katastrofik të kornizës, zgjatjen e jetës operacionale përtej 20 vjet
Baza motorike e integruar & Ruajtja e makinës | Baza Teknike: Unified baseplate for crusher and motor with full perimeter guarding | Përfitimi Operacional: Simplifies alignment during installation; provides inherent safety compliance; reduces installation time by approximately 30% | Ndikimi i ROI: Lowers total installed cost and ensures immediate operational safety compliance
WedgeBased Jaw Plate Retention System | Baza Teknike: Mechanical wedge lock system secures jaw plates without backing resin | Përfitimi Operacional: Allows fast replacement of jaw liners; typically completed in under 4 hours by a standard maintenance crew | Ndikimi i ROI: Increases plant availability and reduces labor costs associated with liner maintenance
Sistem i automatizuar i centralizuar i grasimit | Baza Teknike: Programmable lubrication unit serving all key crusher bearings | Përfitimi Operacional: Ensures consistent, correct lubrication intervals without operator intervention; provides fault alerts for flow issues | Ndikimi i ROI: Zgjat jetën e shërbimit të kushinetave deri në 40%, preventing costly unscheduled bearing failures
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Mesatare) | This Primary Crushing Plant Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e planifikuar e ekzekutimit) | 9294% | 9698%+ | +46% |
| Koha e ndërrimit të linjës (Pllakat e nofullës) | 68 orë (në varësi të ekuipazhit) | 3,200 orë| +60% |
5. SPECIFIKIMET TEKNIKE
Emërtimi i modelit: PEV145
Hapja e furnizimit: 1400mm x 1100 mm
Madhësia maksimale e furnizimit: 1200mm
Cilësimet anësore të mbyllura (CSS) Gama: 150mm 280 mm
Gama e Kapacitetit (Ndryshon sipas materialit & CSS): 450 850 MTPH
Kërkesa e fuqisë së makinës: 200 kW (250 HP) Electric Motor
Pesha e thërrmuesit (excluding feeder & transportues): ~62,000 kg
Total Plant Footprint (LxW): Përafërsisht. 18m x 8 m
Materiali i kornizës: ASTM A36 Steel Plate (>50mm thick at critical points)
Jaw Plate Material: Mn18Cr2 / TIC Insert Hybrid Alloy
Gama e temperaturës së funksionimit: 30°C deri +45 °C
Kontrolli i emetimit të pluhurit: Prepared for direct connection to dry fog or baghouse system.
6. Skenarët e APLIKIMIT
Granite Quarry Expansion Project in Southeast Asia
Sfida: An existing quarry needed to double output but had space constraints for new primary crushing infrastructure. The existing plant suffered from low throughput and daily blockages.
Zgjidhje: Implementation of a single highcapacity PEV145 primary jaw crusher plant with an optimized deepchamber design and hydraulic toggle system replaced two older units.
Rezultatet: Arriti a 120% increase in primary circuit throughput within a similar footprint. Blockagerelated downtime decreased from an average of 10 hours/week to under 1 hour/week.
HighAbrasion Basalt Operation in North America
Sfida: Extremely abrasive basalt was causing jaw plate wear costs to become prohibitive at over $0.12 për ton të përpunuar.
Zgjidhje: Deployment of this crushing plant equipped with proprietary TIC insert hybrid jaw plates and a centralized automated greasing system.
Rezultatet: Field data shows jaw liner life increased by approximately 70%, reducing wear cost per ton to under $0.07. Consistent automated lubrication contributed to zero bearingrelated failures in the first two years of operation.
7. KONSIDERATA TREGTARE
The capital investment for a complete primary crushing station is significant but defined by clear tiers based on configuration:
Niveli i pajisjeve bazë ($XXXk $XXXk): Includes core jaw crusher on motor base apron feeder grizzly section discharge conveyor walkways ladders basic guarding electrical control panel with motor starters.
Karakteristikat opsionale:
Onboard dust suppression spray system (+$XXk)
Advanced PLC automation package with remote monitoring (+$XXk)
Heavyduty skid foundation vs concrete foundation (+$XXk)
Spare parts starter kit liners toggle seats bearings (+$XXk)
Paketat e Shërbimit:
1.Preventive Maintenance Plan scheduled inspections parts discounts technical support.)
2.Comprehensive Lifecycle Contract includes all planned maintenance wear parts replacements fixed annual fee.)
Financing Options are available through our partners including equipment leasing capital loans payperton agreements structured over terms.
Seksioni FAQ
Q1 Is this primary crushing plant compatible with my existing secondary cone crushers conveyors?
A1 Yes industrystandard discharge heights belt widths are accommodated Our engineering team will review your downstream equipment specifications ensure seamless integration into your current flow.
Q2 What is the expected impact on my overall plant energy consumption?
A2 Field data from comparable installations shows total energy consumption per ton can decrease between due higher throughput efficiency reduced recirculating load from better primary reduction Consult our team sitespecific analysis.
Q3 How does your pricing compare building customdesigned solution?
A3 As ODM manufacturer we offer significant cost advantages over fully custom engineered designs while maintaining applicationspecific performance Standardized modular design reduces manufacturing lead times typically delivering within weeks not months.
Q4 What are typical installation commissioning requirements?
A4 We provide detailed foundation drawings general arrangement diagrams comprehensive commissioning checklist Our team can supervise installation startup ensure optimal performance training provided your operations maintenance staff included purchase agreement.
Q5 What warranty coverage provided?
A5 We offer standard months warranty defects materials workmanship Extended warranty packages major components structures available purchase Warranty terms clearly outlined commercial proposal documentation.
Q6 Can you supply complete processing plant just primary stage?
A6 While we specialize primary secondary crushing solutions we act main contractor partner network reputable suppliers screens conveyors washing systems deliver turnkey project scope required Your project manager will coordinate all aspects single point contact simplify procurement process you
