ODM Stone Crusher Machine Wholesale Price
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, sfidat kryesore në dërrmimin parësor shpesh përfshijnë:
Veshja e tepërt & Shpenzimet e Mirëmbajtjes: Frequent replacement of manganese steel wear parts due to improper crushing dynamics, directly impacting your consumables budget.
Kohë joproduktive të paplanifikuara: Mechanical failures or blockages that halt your entire processing line, kushton mijëra në orë në prodhim të humbur.
Produkt jo konsistent & Forma e produktit: Poorly graded aggregate with excessive flaky material, reducing product value and causing issues in downstream processes.
Konsumi i lartë i energjisë: Inefficient crushing chambers and drive systems that translate to unsustainable power costs per ton of material processed.
Kufizimet e konfigurimit të ngurtë: Fixed crushers that cannot adapt to changing feed material or project requirements, duke detyruar zgjidhje të kushtueshme.
What if your primary crusher could transform these pain points into measurable gains in reliability, cilësinë e produktit, dhe koston totale të pronësisë?
2. PËRMBLEDHJE E PRODUKTIT
The ODM Stone Crusher Machine is a heavyduty, primary jaw crusher engineered for the initial reduction of hard rock, granit, bazalt, dhe agregatet abrazive. Its robust design is focused on maximum uptime and lowest costperton in demanding quarry and mining applications.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large feed opening accepts runofmine material directly from haul trucks.
2. Veprimi dërrmues: Një e thellë, symmetrical crushing chamber and aggressive nip angle facilitate efficient compressive breaking of stone.
3. Cilësimi i shkarkimit: A hydraulic toggle adjustment system allows operators to quickly change the closedside setting (CSS) for precise product size control.
4. Shkarkimi & Transporti: Crushed material exits at the bottom and is conveyed to secondary screening or crushing stages.
Fusha e Aplikimit: Ideale për impiantet e palëvizshme të guroreve, operacionet minerare në shkallë të gjerë, and major infrastructure projects requiring highvolume primary crushing (në mënyrë tipike 2001500 TPH range). Not recommended for recycling mixed demolition waste or highly abrasive silica sand applications without specific configuration.
3. TIPARET THEMELORE
Gjeometria e optimizuar e dhomës së thërrmimit | Baza Teknike: Computermodeled kinematics and finite element analysis (FEA) | Përfitimi Operacional: Promotes interparticle crushing for reduced wear on jaw dies and more consistent particle shape | Ndikimi i ROI: Të dhënat në terren shfaqen deri në a 20% extension in jaw die life, lowering consumable costs per ton.
Korniza kryesore e fabrikuar e HeavyDuty | Baza Teknike: Highintegrity welded steel construction with reinforced stress points | Përfitimi Operacional: Provides exceptional durability against shock loads and highcycle fatigue | Ndikimi i ROI: Minimizon rrezikun e dështimit katastrofik të kornizës, protecting your longterm capital asset investment.
Integrated Hydraulic Toggle System | Baza Teknike: Cilindrat hidraulikë të dyfishtë zëvendësojnë pllakat tradicionale të ndërrimit mekanik | Përfitimi Operacional: Enables remote adjustment of crusher setting and provides automatic tramp iron release | Ndikimi i ROI: Reduces setting change time by over 70% dhe parandalon dëmtimin nga lëndët e pakthyeshme, avoiding costly repairs and downtime.
HighEfficiency Drive & Dizajni i volantit | Baza Teknike: Precisionbalanced flywheels matched with hightorque motors | Përfitimi Operacional: Maintains consistent inertia for smooth operation under variable load conditions | Ndikimi i ROI: Testimi i industrisë tregon a 58% reduktimin e konsumit specifik të energjisë (kWh/ton) compared to legacy designs.
Pika e centralizuar e grasimit & Portet e monitorimit | Baza Teknike: Labyrinth seal protection with accessible grease paths | Përfitimi Operacional: Simplifies routine maintenance checks and ensures critical bearings receive proper lubrication | Ndikimi i ROI: Zgjat jetën e shërbimit të kushinetave deri në 30%, parandalimi i ndalesave të paplanifikuara.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Mesatare) | ODM Stone Crusher Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~8590% | >94% (të dokumentuara) | +5% te +10% |
| Kostoja e pjesës së veshjes/ton e përpunuar| $0.50 $0.80/ton (varies by rock)| $0.35 $0.65/ton (e vlerësuar) |15% te 25% |
| Konsumi specifik i energjisë| Varies widely by model| Dhoma e optimizuar & dizajni i makinës |5% te 8% |
| Rregullimi / Koha e pastrimit| 12 orë (manual)| <20 minuta (hidraulike)| ~80% faster |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: varur nga modeli, nga 200 TPH deri në fund 1,500 TPH at specified closedside settings.
Hapja e furnizimit: Përmasat nga 900 mm x 600 mm deri në 1500 mm x 1200 mm.
Kërkesat për fuqi: Makinat e motorëve elektrikë që variojnë nga 75 kW në 250 kW; konfiguruar për standardet globale të tensionit (p.sh., 400V/50Hz ose 460V/60Hz).
Specifikimet e materialit: Korniza kryesore e ndërtuar nga çeliku ST523 me tension të lartë; jaw dies available in premium manganese steel grades (14%,18%,22%); shaft forged from highchrome alloy steel.
Dimensionet fizike: Ndryshim i rëndësishëm i modelit; largest models require planned foundation works with approximate footprint of 6m x 5m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; dustsealed components standard for harsh environments.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida: Nevojitet një gurore ekzistuese për të rritur qarkullimin primar nga 40% but faced space constraints limiting conveyor length from the old crusher pad.
Zgjidhje: Implementation of an ODM Stone Crusher configured with a steeper discharge conveyor profile was installed on a new pad closer to the blast face.
Rezultatet: Reduced truck haul cycle time within the pit by an average of 22%, achieving the targeted throughput increase without expanding the truck fleet.
Prodhimi i agregatit të bazaltit për ndërtimin e autostradave
Sfida: The contractor’s previous primary jaw crusher produced an unacceptable percentage of elongated particles (>20%), causing segregation in asphalt mixes.
Zgjidhje: Replaced with an ODM Stone Crusher featuring the optimized chamber geometry designed for improved particle shape.
Rezultatet: Postcrush analysis showed flakiness index reduced by approximately 35%, meeting strict highway authority specifications and improving downstream plant efficiency.
7. KONSIDERATA TREGTARE
ODM Stone Crushers are offered across three primary tiers:
1. Seria standarde e detyrës: Për materiale ushqimore të qëndrueshme si gur gëlqeror; balanced performance at competitive capital cost.
2. Seria e detyrës së rëndë: Për hard rock (granit, bazalt); includes upgraded components like thicker liners and larger bearings as standard.
3. Modular / Portable Skid Series: Preassembled units for fast deployment on multisite projects; includes integrated feeders and starters.
Karakteristikat opsionale përfshijnë sisteme të automatizuara të lubrifikimit, motor starters/VFDs, komplete për shtypjen e pluhurit, and specialized alloy options for extreme abrasion.
Service packages range from basic commissioning support through comprehensive multiyear maintenance agreements with guaranteed parts availability metrics.
Financing options include traditional capital equipment leasing as well as productionbased availability contracts tailored for largescale projects.
8. FAQ
Q1: Is this stone crusher compatible with my existing secondary cone crusher plant?
A1: po. The ODM Stone Crusher is designed as a modular primary stage unit. We can advise on optimal CSS settings based on your secondary crusher's feed size requirements to ensure balanced plant flow.
Q2: Cili është ndikimi i pritshëm operacional gjatë instalimit?
A2:For stationary plants,foundation preparation requires planned downtime。The modular assembly of major components typically allows mechanical installation within 710 ditë pune,minimizing overall production disruption。
Q3:How does pricing compare over a full lifecycle versus initial purchase price?
A3:While initial capital investment is competitive,the significant ROI derives from lower operating costs。Analysis shows that over a 5year period,reduced energy use,zgjatur jetën e pjesës së veshjes,and higher availability typically account for 6070% of total cost savings。
Q4:What commercial terms are available?
A4:Standard terms are FOB manufacturing facility。Extended warranty is available。We support Letters of Credit(LC)and offer structured payment plans aligned with project milestones。
P5:Can it handle wet or sticky feed materials?
A5:The standard design is optimized for typical quarried rock。For consistently wet/clayrich material,we recommend specifying an optional extended undercrusher discharge lip,larger capacity drives,and our proprietary antipackaging jaw plate profile。
P6:Who provides installation supervision和technical training?
A6:Commissioning by certified factory engineers is included with purchase。We provide comprehensive operational和maintenance training manuals,alongside onsite training sessions for your crew。
P7:What is the lead time from order placement?
A7:Lead times vary by model complexity和current production schedule。For standard Heavy Duty series models,typical lead time ranges from 12到16 weeks。Confirmed timelines are provided upon project specification finalization。








