ODM Stone Crusher Machine Furnizuesit
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, sfidat kryesore në thërrmimin primar shpesh burojnë nga vetë thërrmuesi. Pikat e zakonshme të dhimbjes përfshijnë:
Kostot e tepërta të pjesëve të veshjes: Frequent replacement of mantles, konkave, and liners due to suboptimal chamber design or material quality, directly impacting your cost per ton.
Unscheduled Downtime for Maintenance: Difficult and timeconsuming wear part changes lead to prolonged production halts, missing critical delivery windows.
Gradim i paqëndrueshëm i produktit: Fluctuations in feed size or hardness result in an offspec product, causing bottlenecks in secondary circuits and reducing plantwide efficiency.
Konsumi i lartë i energjisë për ton: Inefficient crushing chambers and drive systems translate directly to unsustainable power costs, një shpenzim parësor operacional.
Kufizimet e konfigurimit të ngurtë: Fixed base machines that cannot adapt to evolving site layouts or changing feed material characteristics.
How do you select a primary crusher that addresses these specific financial and operational liabilities? The solution requires a focus on engineered durability, maintenance accessibility, and process efficiency.
2. PËRMBLEDHJE E PRODUKTIT
The ODM Gyratory Crusher is a heavyduty, primary compression crusher engineered for the first stage of reducing runofmine ore or large quarry rock. It is designed for hightonnage, continuous crushing operations where reliability is nonnegotiable.
Rrjedha e punës operative:
1. Marrja e ushqimit: Large dump trucks or loaders deposit runofmine material into the crusher’s robust feed hopper.
2. Thërrmimi Kompresiv: The central gyrating mantle eccentrically compresses the rock against the stationary concave liners, fracturing it through progressive reduction cycles.
3. Shkarkimi: Crushed material gravitates through the continually narrowing chamber until it reaches the desired size and exits through the discharge opening (OSS).
4. Përcjellja e produktit: The nowprimarycrushed aggregate is conveyed to downstream screening and secondary crushing stages.
Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për kapacitet të lartë (1,500+ TPH) operacionet minerare, gurore agregate në shkallë të gjerë, and industrial mineral processing plants handling abrasive materials like granite, bazalt, mineral hekuri, dhe mineral bakri.
Kufizimet: Jo i përshtatshëm për operacione me tonazh të ulët (<500 TPH) due to capital cost considerations. Kërkon një stabile, reinforced concrete foundation and significant vertical space for installation. Less effective for nonabrasive, lowdensity materials where other crusher types may offer a cost advantage.
3. TIPARET THEMELORE
Patented QS Chamber Design | Baza Teknike: Këndi i optimizuar i kapjes & profili i goditjes dërrmuese | Përfitimi Operacional: Produces a more consistent product gradation with fewer fines and reduced risk of bridging | Ndikimi i ROI: Improves downstream circuit efficiency by up to 15% and increases saleable product yield
Boshti kryesor i aliazhit të falsifikuar | Baza Teknike: Singlepiece forging from highchrome molybdenum steel | Përfitimi Operacional: Provides ultimate resistance to bending fatigue and shock loads from uncrushable material | Ndikimi i ROI: Eliminon rrezikun e dështimit katastrofik të boshtit, protecting against weeks of downtime and sixfigure replacement costs
Design TopService (TSD) | Baza Teknike: Integrated maintenance platform & hydraulic systems for liner changeout from above | Përfitimi Operacional: Enires mantle & concave replacement in under 24 hours without dismantling the crusher top structure | Ndikimi i ROI: Redukton me mbi kohën e planifikuar të mirëmbajtjes 60% compared to traditional bottomservice designs
Hydroset® Tramp Release System | Baza Teknike: Hydraulically supported mainshaft with automated control | Përfitimi Operacional: Instantaneously releases tramp iron and automatically restores original closedside setting (CSS) after passing | Ndikimi i ROI: Prevents damage to critical components from uncrushables; të dhënat në terren tregojnë a >90% reduction in related component failures
Sistemi i bashkimit të drejtpërdrejtë të drejtimit | Baza Teknike: VSD motor coupled directly to the eccentric via a fluid coupling | Përfitimi Operacional: Eliminates complex gear train losses; provides smooth startup under full load with lower peak current draw | Ndikimi i ROI: Ofron deri në 8% lower energy consumption per ton crushed versus traditional geared drives
Lube Oil Monitoring & Filtrimi | Baza Teknike: Redundant sensors & offline filtration unit integrated into lubrication circuit | Përfitimi Operacional: Ensures optimal bearing temperature and oil cleanliness; provides early warning diagnostics | Ndikimi i ROI: Zgjat jetëgjatësinë e shërbimit me një mesatare prej 30%, avoiding unplanned stoppages
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Competitive Gyratory) | ODM Gyratory Crusher Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Koha e ndërrimit të linjës (Set i plotë) | 4872 orë (Bottom Service Required) | 60% Më shpejt |
| Efikasiteti i Energjisë (kWh/ton) ~Hard Granite| 0.85 1.05 kWh/ton| 0.78 0.82 kWh/ton| ~812% More Efficient |
| Wear Life of Mantle/Concaves (Abrasive Index)| Vija bazë = 100%| Field data indicates 115130% of baseline life| Deri në 30% Jetë më e gjatë |
| Disponueshmëria (Koha vjetore e funksionimit %) Duke përjashtuar ndalesat e planifikuara| ~ 9294%| Testimi i industrisë tregon >96%| ~24% Higher Availability |
5. SPECIFIKIMET TEKNIKE
Gama e Kapacitetit: I konfigurueshëm nga 1,500 deri në fund 10,000 tonë metrikë në orë (MTPH), në varësi të përzgjedhjes së modelit dhe materialit të ushqimit.
Fuqia motorike: Electric drive options from 450 kW deri në 1,200 kW with Variable Speed Drive (VSD) compatibility standard.
Hapja e furnizimit: Accepts feed sizes up to 1500mm / 59 inç.
Gama e cilësimit të shkarkimit: Adjustable Closed Side Setting (CSS) from 135mm to 300mm via the Hydroset system.
Specifikimet kryesore të materialit:
Boshti kryesor & Head Center: Forged hightensile alloy steel.
Konkave & Mantle Liners:Lidhjet e çelikut të manganit; optional premium alloys available for highly abrasive feeds.
Korniza bazë & Top Shell:Fabricated from heavyduty steel plate with reinforced ribs.
Dimensionet fizike / Gjurmë: Ndryshon sipas modelit; typical base diameter ranges from Ø5m Ø8m. Foundation loading specifications provided per project.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +50°C (4°F deri +122 °F). Dust sealing systems are rated for harsh environments.
6. Skenarët e APLIKIMIT
LargeScale Granite Quarrying Operation
Sfida:A major aggregate producer faced crippling downtime every six weeks for liner changes on their primary gyratory crusher—a process taking over three days—severely limiting output during peak construction season.Solution:The existing crusher was replaced with an ODM Gyratory Crusher featuring TopService Design (TSD).Rezultatet:Liner changeout time was reduced consistently to under one day (<24 orë). This increased annual crusher availability by approximately eight days directly attributable to maintenance speed alone.
Copper Mine Primary Crushing Circuit
Sfida:The existing primary gyratory experienced frequent tramp metal events from drill bits/ground engaging tools hidden in ROM ore feed.This led regularly bent main shafts or cracked frames,causing unscheduled outages averaging two weeks per incident.Solution:A new ODM Gyratory Crusher equipped with an advanced Hydroset tramp release system was installed as part of a plant expansion project.The system was integrated with metal detection on the feed conveyor as part of an automated protection circuit.Rezultatet: Over three years of operation,the tramp release system has successfully cleared over two dozen significant uncrushable objects without damage.Zero incidents of shaft bending have occurred,and related unscheduled downtime has been eliminated.
7.KONSIDERATA TREGTARE
ODM Gyratory Crushers are offered as complete engineered packages.Pricing is structured into tiers based on capacity rating:
Niveli I (6，000 TPH):Superheavyduty configurations engineered specifically for megamine projects.Optional features include advanced condition monitoring sensors，sisteme të automatizuara të rregullimit të cilësimeve，and custom liner profiles tailored specifically toward your feed material analysis.Service packages range from basic commissioning support up through comprehensive multiyear performance contracts that cover parts,punës,and scheduled inspections.Financing options including equipment leasing,tailored payment plans aligned with project milestones,and tradein programs are available through our financial partners upon request.
8.FAQ
P:Çfarë niveli i inxhinierisë së themelit kërkohet?
A:The ODM Gyratory requires a substantial reinforced concrete foundation.Detailed civil engineering drawings including all load data(static,dynamic,& seismic where applicable）are provided as part of our technical proposal package.Q：Can this machine be integrated into my existing control system？
A：Yes.The crushers come equipped with their own local PLC control panel but are designed using standard industrial communication protocols（e.g.,Modbus TCP/IP）to interface seamlessly into your central SCADA or DCS plant control room.Q：How does wear part pricing compare？
A：While initial wear part costs may be marginally higher than some alternatives,the significantly extended service life demonstrated across multiple installations typically results in lower total costperton crushed over an operating campaign.We provide detailed wear life projections based on your specific feed sample analysis.Q：What is your lead time？
A：Lead times vary based on model complexity but typically range between nine months（standard duty）to fourteen months（superheavy duty）.We maintain transparent communication throughout manufacturing.Q：Do you offer operator training？
A：Yes.Comprehensive training covering safe operation,procedurat rutinë të mirëmbajtjes,and basic troubleshooting is provided onsite during commissioning at no additional charge.Q：What warranty coverage applies？
A：We offer a standard twentyfour month warranty covering defects in materials/workmanship.Extended warranty options covering major components（e.g.,main shaft,eccentric assembly）for longer periods are available.Q：Can you assist with installation？
A：We provide detailed installation manuals/supervision services.Optionally we can manage turnkey installation through our network vetted local contractors ensuring adherence specifications
