ODM Stone Crusher Machine Kuota
1. HAPJE NGA PIKA E DIKIMIT
Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, Sfidat kryesore në dërrmimin parësor shpesh përqendrohen në tre fusha kritike: excessive maintenance frequency, inconsistent output gradation, and vulnerability to uncrushable materials. Each unscheduled stop for liner changes or clearing a jam can cost thousands in lost production and labor. Are you constantly balancing the tradeoff between throughput capacity and final product shape? Does the fear of a tramp metal event causing catastrophic damage keep you from maximizing feed rates? Zgjidhja kërkon një makinë të krijuar jo vetëm për energji, por për të parashikueshme, efikase, and protected operation. The right ODM stone crusher machine is the foundational answer to these systemic issues.
2. PËRMBLEDHJE E PRODUKTIT
This product is an ODM (Prodhuesi i dizajnit origjinal) polic primar i nofullës, engineered for hightonnage reduction of hard rock, granit, bazalt, dhe agregatet abrazive. Rrjedha e punës e saj operacionale është ndërtuar për thjeshtësi dhe qëndrueshmëri:
1. Marrja e ushqimit: Large feed opening accepts runofquarry material with minimal prescreening.
2. Thërrmimi me ngjeshje: A steep nip angle and aggressive crushing motion apply immense compressive force to fracture material against a fixed jaw plate.
3. Rregullimi i cilësimit të shkarkimit: Vendosja e anës së mbyllur (CSS) është e rregullueshme hidraulike nën ngarkesë, allowing quick changes to product size without stopping the crusher.
4. Shkarkimi: Crushed material exits the chamber onto the main plant conveyor.
Fusha e Aplikimit: Ideale për impiantet e palëvizshme të guroreve, operacionet minerare në shkallë të gjerë, and major infrastructure project sites requiring primary crushing of materials with compressive strength up to 400 MPa.
Kufizimet: Not designed for recycling applications with high volumes of rebar or as a secondary/tertiary crusher for fine shaping. Maximum feed size is defined by the specific model’s gape opening.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Kinematika e optimizuar | Baza Teknike: Increased feed volume and steeper nip angle | Përfitimi Operacional: Enables higher throughput of large feed material while reducing slippage and wear at the top of the chamber | Ndikimi i ROI: Higher tonsperhour (TPH) capacity from the same footprint directly lowers costperton.
Kornizë e fabrikuar HeavyDuty | Baza Teknike: Konstruksion i pllakës çeliku të liruar nga stresi me brinjë të përforcuar | Përfitimi Operacional: Ofron qëndrueshmëri të jashtëzakonshme ndaj ngarkesave të goditjes dhe lodhjes gjatë dekadave të funksionimit, minimizing framerelated failures | Ndikimi i ROI: Eliminates costly structural repairs and extends the total service life of the capital asset.
Rregullimi hidraulik i ndërrimit & Sistemi i pastrimit | Baza Teknike: Zëvendëson pllakat tradicionale të ndërrimit mekanik me një sistem cilindrash hidraulik të dyfishtë | Përfitimi Operacional: Allows operators to adjust CSS remotely for product control and automatically reverse the jaw to clear blockages or pass tramp metal | Ndikimi i ROI: Zvogëlon kohën e ndërprerjes për ndryshimet e cilësimeve me mbi 70% and prevents costly damage from stall events.
Fishekë mbajtëse me bulona | Baza Teknike: Paramontuar, selfaligning roller bearing cartridges mounted externally to the main frame | Përfitimi Operacional: Simplifies bearing maintenance and replacement; contamination is minimized compared to sleeved bearings | Ndikimi i ROI: Cuts scheduled bearing service time by half and extends bearing life through improved sealing.
WedgeLocked Jaw Die Retention System | Baza Teknike: Mechanically locked wedges hold jaw plates securely without backing material | Përfitimi Operacional: Aktivizon më shpejt, safer jaw liner changes; eliminates risks associated with resin pouring or incorrect torqueing | Ndikimi i ROI: Reduces liner changeout time significantly, rritja e disponueshmërisë së policit.
Baza motorike e integruar & Roje rripi | Baza Teknike: Unified baseplate design incorporating crusher, montime motorike, dhe rojet | Përfitimi Operacional: Thjeshton shtrirjen e instalimit, rrit përputhshmërinë e sigurisë së sitit, and reduces installation labor costs by up to 30%| Ndikimi i ROI: Lower total installed cost (TIC) and faster commissioning.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Mechanical Toggle Jaw Crusher) | Kjo zgjidhje ODM polic nofulla | Avantazhi |
| : | : | : | : |
| Koha e rregullimit të CSS| 12 orë (manual shims/stopplates) | <10 minuta (rregullimi hidraulik) | ~ 90% ulje |
| Koha e Rimëkëmbjes së Metalit Tramp| 48 orë (potential full disassembly) | 1530 minuta (hydraulic clearing cycle)| ~85% ulje |
| Liner Change Labor Hours| 1624 orët e personit (typical twoday crew)| 812 orët e personit (singleday crew)| ~ 50% ulje |
| Disponueshmëria në kohën e duhur (Vjetore)| 8590% (mirëmbajtje standarde faktoring)| Të dhënat në terren tregojnë konsistencë 9395%+ disponueshmëria| ~5% rritje absolute |
| Konsumi i energjisë për ton të grimcuar| Baseline at 100% kWh/ton| Optimized kinematics reduce draw during nonload cycle; typical improvement of 35% kWh/tonne on comparable duty.| Deri në 5% përmirësim |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i gamës së modelit: 150 1,200 MTPH
Gama e hapjes së furnizimit: 900mm x 600 mm deri në 1500 mm x 1200 mm
Kërkesa për fuqi: 75 kW 200 motor elektrik kW (specific voltage/frequency per region)
Specifikimet e materialit: Highgrade manganese steel jaw dies; main frame constructed from ST52 steel plate; shaft from forged 42CrMo4 alloy steel.
Dimensionet fizike (Shembull Model): Përafërsisht. Gjatësia: 3.5m / Gjerësia: 2.8m / Lartësia: 2.9m / Pesha: ~ 28000 kg
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; kushinetat e mbrojtura nga pluhuri; suitable for standard outdoor quarry environments.
6. Skenarët e APLIKIMIT
Projekti për zgjerimin e gurores së granitit
Sfida Një gurore nevojitet për të rritur qarkullimin e qarkut primar me 25% without expanding their primary crusher foundation or incurring excessive liner costs due to highly abrasive granite.
Solution Implementation of our ODM stone crusher machine featuring our proprietary alloy jaw plates designed specifically for highabrasion applications.
Rezultatet U arrit një rritje e qëndrueshme e xhiros prej 28%. Liner life improved by approximately 15%, leading to fewer changeouts annually while meeting all target product specifications.
Korridori kryesor i ndërtimit të autostradës
Challenge A contractor faced strict project deadlines but had variable feed material (mixed basalt and limestone) causing frequent chokeups in their existing primary crusher.
Solution Deployment of our jaw crusher with its hydraulic toggle clearing system was specified.
Results The crew cleared three minor blockages in under two hours total during the project—a task previously consuming a full shift each time—keeping the mobile crushing spread on schedule despite variable feed conditions.
7. KONSIDERATA TREGTARE
Our ODM stone crushers are offered in three primary value tiers:
1. Niveli i konfigurimit bazë: Includes core crusher with standard manganese liners, electric motor drives, sistemi bazë i lubrifikimit.
2. Enhanced Operations Tier: Adds integrated automation controls (PLC with touchscreen), automatic lubrication system, spare parts kit including tooling.
3.Full Plant Integration Tier: Crusher supplied as part of a skidmounted module including prescreening grizzly feeder discharge conveyor walkways safety platforms
Optional features include dust suppression spray systems special alloy liners various motor voltage configurations remote monitoring telemetry hardware
Service packages range from annual inspection plans through comprehensive multiyear performance contracts covering parts labor scheduled maintenance
Financing options are available including equipment leasing capital loans through our financial partners tailored payment structures aligned with project cash flow
8.FAQ
Q What if my existing plant uses different brand secondary tertiary equipment?
A Our ODM stone crushers are designed to industrystandard interfaces Their discharge height belt pulley dimensions can be adapted ensuring compatibility with your downstream process
Q How does this machine handle wet sticky material?
A While all jaw crushers can experience buildup we design chambers with smoother internal profiles fewer material catch points For severe conditions we recommend pairing with a vibrating grizzly feeder
Q Cila është koha juaj e dërgimit?
A Lead times vary by model specification Standard configurations typically ship within weeks Customized modules require longer Current lead times are provided upon formal quotation request
Q Do you provide installation supervision commissioning support?
A Yes We offer optional technical advisory packages where our engineers supervise installation conduct final commissioning tests train your operational staff onsite
Q What warranty do you provide?
A We offer months comprehensive warranty on all parts workmanship excluding normal wear items like liners Extended warranty options are available at purchase
Q Can you supply wear parts compatible with other OEM machines?
A As an ODM manufacturer we specialize in producing parts per client drawings specifications We can manufacture highquality compatible wear parts subject technical review
