ODM Quarry Ballast Crushing Equipment Manufacturers
1. HAPJE NGA PIKA E DIKIMIT
Rritja e kostove operacionale dhe koha e paparashikueshme e joproduktive po gërryen rentabilitetin e gurores suaj? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, ballast production presents distinct challenges that directly impact the bottom line. Pikat e zakonshme të dhimbjes përfshijnë:
Gjenerimi i gjobave të tepërta: Deri në 1520% of processed material can fall below spec, turning potential revenue into waste stockpiles.
Konsumi i lartë i pjesëve të konsumit: The abrasive nature of trap rock, granit, and basalt leads to premature liner and hammer failure, causing frequent, costly maintenance stops.
Inconsistent Product Cubicity: Poor particle shape in the final product reduces track bed stability and can lead to product rejection.
Joefikasiteti i Energjisë: Older crushing stages consume disproportionate power for the usable tonnage produced, inflating operational expenses.
Kapacitet jofleksibël: Fixed plants struggle to adapt to fluctuating demand, creating bottlenecks or underutilization.
Is your current setup equipped to maximize yield from every ton of feed while controlling maintenance costs and energy consumption? The right primary crushing equipment is the foundational answer.
2. PËRMBLEDHJE E PRODUKTIT: ODM QUARRY PRIMARY JAW CRUSHER FOR BALLAST PRODUCTION
This product line focuses on heavyduty primary jaw crushers engineered specifically for highvolume ballast production from hard, abrasive feed materials. As an ODM (Prodhuesi i dizajnit origjinal), we provide customized crushing solutions built to your precise operational parameters and site constraints.
Rrjedha e punës operative:
1. Reduktimi Primar: ROM (RunofMine) shkëmb gurore, typically up to 800mm in size, is fed into the crusher's robust vibrating grizzly feeder (VGFF VGF) seksioni.
2. Para-Screening & Thërrmues: The VGF removes natural fines and bypasses subsize material, duke drejtuar vetëm shkëmbinj të tepërt në dhomën e dërrmimit. The deep,symmetrical jaw chamber performs the initial compressive break.
3. Formimi i produktit: The kinematics of the jaw plate motion are optimized to promote interparticle crushing, enhancing particle cubicity on the first pass.
4. Shkarkimi & Transporti: Crushed material is discharged at a consistent CSS (Cilësimet anësore të mbyllura) onto the primary conveyor for transport to secondary screening and crushing stages.
Fusha e Aplikimit & Kufizimet:
Ideale për: Thërrmimi primar i fortë, shkëmb magmatik abraziv (granit, bazalt) and dense limestone for railway ballast and construction aggregates.
Kufizimet: Jo i përshtatshëm për ngjitës, claybound materials without prescreening/scalping. Feed size is constrained by crusher model inlet dimensions.
3. TIPARET THEMELORE
HeavyDuty Rolled Steel Frame | Baza Teknike: Singlepiece, stressrelieved fabrication | Përfitimi Operacional: Eliminon plasaritjen e lodhjes së kornizës nën ngarkimin ciklik; provides stable platform for precision bearing alignment | Ndikimi i ROI: Extended structural life exceeding 20+ years reduces capital replacement risk.
Gjeometria e optimizuar e dhomës & Kinematics | Baza Teknike: ST/DT (Steep/Deeper Toggle) cavity design with aggressive nip angle | Përfitimi Operacional: Increases throughput by up to 10% at same power draw; promotes better particle shape for downstream processing | Ndikimi i ROI: Higher yield of inspec product per operating hour directly increases revenue.
Hydroset CSS Adjustment System | Baza Teknike: Hydraulic cylinders support the toggle seat for safe setting adjustment | Përfitimi Operacional: Closedside setting changes can be made in minutes under load or during clearing strokes, without manual shims | Ndikimi i ROI: Redukton kohën e ndërprerjes për ndryshimet e madhësisë së produktit me mbi 80%, enhancing plant flexibility.
LongLasting Manganese Jaws with Clamp Systems | Baza Teknike: Isovitric supergrade manganese steel with reversible design; mechanical clamp system for fast replacement | Përfitimi Operacional: Jaw life increased by 2530%; changeout time reduced from days to a single shift | Ndikimi i ROI: Lowers costperton for wear parts and significantly increases plant availability.
Integrated PreScreening Grizzly Feeder | Baza Teknike: Boltin grizzly sections with adjustable slope and gap settings | Përfitimi Operacional: Removes up to 20% of fines prior to crushing chamber, reducing unnecessary wear and improving chamber efficiency | Ndikimi i ROI: Directly lowers wear part consumption and power cost per ton of crushed material.
Sistem i automatizuar i centralizuar i grasimit | Baza Teknike: Programmable lubrication unit serving all key bearing points | Përfitimi Operacional: Ensures optimal bearing lubrication intervals; prevents both under and overgreasing failures | Ndikimi i ROI: Extends critical bearing service life by an average of 35%, preventing catastrophic downtime.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (Mesatare) | ODM Quarry Jaw Crusher Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Disponueshmëria (Koha e funksionimit) | ~8590% (planifikuar & ndalesa të paplanifikuara) |> 94% (based on field monitoring data) |> +5% Përmirësimi |
| Kostoja e veshjes për ton (Shkëmb gërryes) $0.12 $0.18/ton| 25% Reduktimi |
| Konsumi specifik i energjisë| Ndryshon shumë; older units > 0.8 kWh/ton @ CSS 150mm| 19% Reduktimi |
| Gjenerimi i gjobave (<22mm)| ~1822% of total feed| 30% Reduktimi |
| Product Flakiness Index (Synimi 30% after primary stage| Consistently Improved Shape |
5. SPECIFIKIMET TEKNIKE
Kapaciteti i gamës së modelit: 400 1,800 ton në orë (TPH), depending on feed material and closedside setting.
Hapja e furnizimit: Nga 1000mm x 650mm deri në 1500mm x 1200mm.
Kërkesat për fuqi: Drive motor from 90 kW deri në 300 kW; total installed power including feeder hydraulics specified per model.
Specifikimet e materialit: Kornizë e salduar me qëndrueshmëri të lartë (S355JR çeliku); Isovitric manganese crusher jaws; forged alloy steel eccentric shaft with largediameter spherical roller bearings.
Dimensionet fizike & Pesha: Approximate weights from 35 ton për të 120 ton; detailed layout drawings provided for foundation planning.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; dust sealing compliant with ISO standard levels; noise emissions designed below 105 dB(A) në stacionet e operatorit.
6. Skenarët e APLIKIMIT
Hard Rock Quarry Supplying National Rail Project
Sfida: A granite quarry needed to supply over 2 million tons of Type I ballast within a strict timeline but faced excessive wear costs and fines generation (>22%) from their existing primary crusher.
Zgjidhje: Implementation of a customconfigured ODM heavyduty jaw crusher with an integrated aggressive grizzly feeder profile optimized for their specific granite blend.
Rezultatet: Fines generation reduced to below spec at <14%. Wear part lifecycle extended by approximately28%. The project was completed ahead of schedule due to sustained throughput rates averaging12% above target.
Aggregate Producer Expanding into Rail Ballast Market
Sfida: An established aggregate producer lacked a primary stage capable of producing the consistent cubicity required by rail authorities without excessive secondary recrushing.
Zgjidhje: Installation of an ODM jaw crusher with a specially engineered chamber profile focused on firstpass shape optimization.
Rezultatet: Final product Flakiness Index achieved directly after primary crushing met rail specification (<25%), reducing load on secondary cone crushers by approximately15%. This allowed reallocation of secondary capacityto other product lines.
7. KONSIDERATA TREGTARE
Our ODM approach provides structured commercial flexibility:
Nivelet e çmimeve të pajisjeve: Based on model size/capacity range:
Niveli I (1200 TPH): Fully customized solutions with advanced monitoring packages included.
Karakteristikat opsionale & Paketat:
Advanced PLC automation package with loadregulation logic
Wear part monitoring sensors
Integrimi i sistemit të frenimit të pluhurit
Modular skidbase design for faster installation
Paketat e Shërbimit:
Basic Warranty Package
Comprehensive Service Agreement including scheduled inspectionsand parts discounts
Instalimi me çelës në dorë & Mbështetje për komisionim
Opsionet e financimit:
We work with international export credit agenciesand equipment financing partners t o offer leasetoown arrangements , mediumterm loans , or tailored rentalpurchase agreements t o align w ith your project cash flow .
8.FAQ
P:What level o f customization i s possible w ith your ODM jaw crushers?
A.We can modify several parameters including feeder dimensions ,grizzly bar configuration ,discharge conveyor interface points ,and motor mounting positions t o ensure compatibility w ith your existing plant layoutand feed system .
Q.How does this equipment improve our overall plant efficiency beyond justtheprimary stage?
A.B y deliveringa more consistent ,cubicalproductatthefirststage,yoursecondaryand tertiarycrushers operate more efficiently .This reduces circulating loadsand improves finalproductyieldwhile loweringtotalplantpowerconsumption .
P:What i sthetypical delivery lead timeforacustomized unit?
A.Forstandardmodels withinourTierI&IIrange ,lead timesaretypically1622weeksfromorderconfirmation .FullycustomizedTier IIIsolutionsrequire detailed engineeringand mayextendto28weeks .Proactive planningi srecommended .
Q.Arewearparts interchangeablewithothercrusherbrands?
A.No .Ourwearpartsaredesigned specificallyforourchambergeometryandkinematics t oensureoptimalperformanceand longevity .We providecomplete technicaldrawingsforinventory planning .
Q.What kindo f foundationi srequired ?
A.We providecomprehensivefoundationdrawingswitheachorderincludingallstaticand dynamicloaddata .Foundationsaretypicallyreinforcedconcrete ;our engineerscanreviewyoursitespecificplansuponrequest .
Q.Doyouoffertrainingforouroperatorsandmaintenancestaff ?
A.Y es.O nsiteoperationalandsafetytrainingduringcommissioningi sincludedwith everysale .Additionalmaintenancetrainingmodulesareavailableaspartofourservicepackages .
Q.Whatarethekeyfactorsin determiningthecorrectmodelsizeforourapplication ?
A.Capacityselectionisbasedonfourprimaryfactors :yourmaximumfeedsizematerialhardnessorBWI( BondWorkIndex ),desiredproductsize( CSS ),andrequiredhourlytonnage .Ourtechnicalteamwillanalyze yoursamplesandspecificationst orecommendtheoptimalmodel
Lini Mesazhin Tuaj
Kategoritë e produkteve
-
Impianti dërrmues për tekstile Abc
-
Linja dërrmuese e palëvizshme e gurit të lumit 100 tph në Uzbekistan
-
Telsmiith 4246 Kapaciteti i policëve me ndikim
-
Stacion i Pavarur Operacional i Kombinuar i Kombinuar i Thërrmimit të Gurit
-
Flsmidth Crusher Përbërja konkave
-
Shitet polic i nofullave celulare Qj341